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Home >> Pontiac >> 2009 >> Vibe Base, 2.4 0, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 34 (Engine Exhaust System) >> Repair Instructions >> Exhaust Manifold Rear Pipe Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2009 Cadillac DTS. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: In order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.
WARNING: Always wear protective goggles and gloves when removing exhaust parts as falling rust and sharp edges from worn exhaust components could result in serious personal injury.
    Fig 1: Removing/Installing Catalytic Converter
    GM1670482Courtesy of GENERAL MOTORS CORP.
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the catalytic converter to rear exhaust manifold pipe nuts.
  3. CAUTION: Do not over-flex or damage the flex joint when moving the flex joint from the normal mounting position.
  4. Position the exhaust system rearward, enough to allow the studs located in the catalytic converter to clear the rear exhaust manifold pipe.
  5. Remove and discard the catalytic converter gasket.
  6. Fig 2: View Of Rear Exhaust Manifold Pipe & Attachments
    GM1670486Courtesy of GENERAL MOTORS CORP.
  7. Remove the rear exhaust manifold pipe to the right exhaust manifold bolts.
  8. Remove the rear exhaust manifold pipe to the front exhaust manifold pipe bolts.
  9. Remove and discard the rear exhaust manifold pipe gasket.
  10. Remove and discard the rear exhaust manifold pipe seal.
  11. Remove the rear exhaust manifold pipe flange.