LEMON Manuals: Even more car manuals for everyone
Home >> Pontiac >> 2009 >> Vibe Base, 2.4 0, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 164 (Engine Mechanical - 4.6L - Repair Instructions - Off Vehicle) >> Repair Instructions - Off Vehicle >> Exhaust Manifold Installation - Left Side (With RPO NC1 or NF7)

Exhaust Manifold Installation - Left Side (With RPO NC1 or NF7)

WARNING: This page is about a different car, the 2011 Cadillac DTS. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Locating Left Side Coolant Heater
    GM350279Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

  1. If the engine is equipped with coolant heaters, install the left side (1) heater as follows:
    1. Place the coolant heater (1) in position on the cylinder block.
    2. Install the coolant heater bolt and tighten to 10 N.m (89 lb in).
  2. Fig 2: View of Exhaust Manifold And Crossover Pipe Bolts
    GM871664Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    DO NOT reuse the exhaust manifold gasket.

  3. With the manifold still on the bench, position a new manifold gasket (1) in place on the manifold sealing surface.
  4. Install 2 outer manifold bolts (6) in the manifold to retain the gasket.
  5. Install a new manifold to intermediate pipe flange gasket (5).
  6. Using 2 hands, place the manifold (2) in the intermediate pipe and onto the cylinder head.
  7. Install new manifold flange bolts (3) for maximum joint integrity. Hand tighten. Do not torque the flange bolts to specification until the engine is mounted in the vehicle.
  8. Hand tighten the 2 outer manifold bolts.
  9. Install the remaining manifold bolts and tighten to 25 N.m (18 lb ft).
  10. Fig 3: Identifying Oxygen Sensor
    GM331274Courtesy of GENERAL MOTORS COMPANY
  11. Coat the oxygen sensor threads with high temperature anti-seize, GM P/N 12377953 or equivalent.
  12. Install the oxygen sensor (1) and tighten to 40 N.m (30 lb ft).
  13. Fig 4: View of Secondary Air Injection Valve
    GM1207116Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    DO NOT reuse the old secondary air injection (AIR) valve pipe gasket.

  14. Install the NEW AIR valve pipe gasket.
  15. Install the AIR valve.
  16. Install the AIR valve nuts to the mounting bracket and tighten to 9 N.m (80 lb in).
  17. Install the AIR valve bolt through the mounting bracket and tighten to 9 N.m (80 lb in).
  18. Install the AIR valve pipe nuts to the exhaust manifold and tighten to 9 N.m (80 lb in).