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Home >> Pontiac >> 2009 >> Vibe Base, 2.4 0, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 125 (Engine Exhaust System) >> Repair Instructions >> Exhaust Manifold Replacement - Right Side >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2011 Cadillac DTS. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Exhaust Manifold Nuts & Gasket
    GM1670474Courtesy of GENERAL MOTORS COMPANY
  1. Install a NEW exhaust manifold gasket (1) onto the cylinder head studs.
  2. Install the exhaust manifold (2).
  3. CAUTION:

    Refer to Fastener Caution .

  4. Install the exhaust manifold nuts.

    Tighten 

    Tighten the nuts to 25 N.m (18 lb ft).

  5. Fig 2: View Of HO2S
    GM1670529Courtesy of GENERAL MOTORS COMPANY
  6. If reusing the old HO2S, coat the threads with anti-sieze compound, GM P/N 12377953 or equivalent.
  7. Install the HO2S.

    Tighten 

    Tighten the sensor to 41 N.m (30 lb ft).

  8. Fig 3: Identifying Rearward Engine Frame-To-Body Bolts
    GM1665303Courtesy of GENERAL MOTORS COMPANY
  9. Raise the engine frame into position.
  10. Install the 4 rearward engine frame-to-body bolts (1).

    Tighten 

    Tighten the bolts to 191 N.m (141 lb ft).

  11. Fig 4: Proper Support of Engine Frame
    GM694208Courtesy of GENERAL MOTORS COMPANY
  12. Remove the screw type jack.
  13. Fig 5: Identifying Steering Gear & Related Attachments
    GM1665092Courtesy of GENERAL MOTORS COMPANY
    WARNING:

    Failure to disconnect the intermediate shaft from the rack and pinion steering gear stub shaft can result in damage to the steering gear or to the intermediate shaft. This damage may cause loss of steering control, which could result in an accident and possible personal injury.

  14. Connect the intermediate shaft to the steering gear.
  15. Install the intermediate shaft pinch bolt.

    Tighten 

    Tighten the bolt to 45 N.m (33 lb ft).

  16. Install the intermediate shaft seal.
  17. Fig 6: View Of Ball Stud
    GM575135Courtesy of GENERAL MOTORS COMPANY
  18. Connect the electronic suspension position sensor link ball studs (1) to the lower control arms.
  19. Fig 7: View Of Steering Gear Heat Shield & Bolts
    GM1670593Courtesy of GENERAL MOTORS COMPANY
  20. Install the steering gear heat shield.
  21. Install the steering gear heat shield bolts.

    Tighten 

    Tighten the bolts to 9 N.m (80 lb in).

  22. Fig 8: Engine Harness Clip
    GM1665450Courtesy of GENERAL MOTORS COMPANY
  23. Connect the engine harness clip (3) to the steering gear heat shield.
  24. Fig 9: Locating Engine Harness Electrical Connectors
    GM1663209Courtesy of GENERAL MOTORS COMPANY
  25. Connect the engine harness clip (2) to the steering gear heat shield.
  26. Install the AIR check valve. Refer to Secondary Air Injection Check Valve Replacement .
  27. Install the rear exhaust manifold pipe. Refer to Exhaust Manifold Rear Pipe Replacement .
  28. Lower the vehicle.
  29. Fig 10: Locking/Unlocking Steering Column
    GM333146Courtesy of GENERAL MOTORS COMPANY
  30. Remove the J 42640 from the steering column.
  31. Fig 11: Identifying Engine Harness Electrical Connectors
    GM1665457Courtesy of GENERAL MOTORS COMPANY
  32. Connect the engine harness electrical connector (2) to the HO2S.
  33. Install the HO2S clip (5) to the AIR valve hose bracket.
  34. Install the CPA retainer (3).