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Home >> Pontiac >> 2009 >> Vibe Base, 2.4 0, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 125 (Engine Exhaust System) >> Repair Instructions >> Exhaust Manifold Rear Pipe Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2011 Cadillac DTS. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:

When inspecting or replacing exhaust system components, make sure there is adequate clearance from all points on the underbody to prevent overheating of the floor pan and possible damage to the passenger compartment insulation and trim materials.

    Fig 1: View Of Rear Exhaust Manifold Pipe & Attachments
    GM1670486Courtesy of GENERAL MOTORS COMPANY
  1. Install the following components to the rear exhaust manifold pipe.
    1. Position a NEW rear exhaust manifold pipe seal and the rear exhaust manifold pipe flange to the rear exhaust manifold pipe.
    2. Insert and snug the 2 rear exhaust manifold pipe to flange bolts.
    3. Insert the 2 rear exhaust manifold pipe to exhaust manifold bolts.
    4. Place a NEW rear exhaust manifold pipe to exhaust manifold gasket onto the bolts.
  2. Install and position the rear exhaust manifold pipe to the front exhaust manifold pipe and exhaust manifold.
  3. CAUTION:

    Refer to Fastener Caution .

  4. Tighten the rear exhaust manifold pipe to exhaust manifold bolts.

    Tighten 

    Tighten the bolts to 40 N.m (30 lb ft).

  5. Tighten the rear exhaust manifold pipe to front exhaust manifold pipe bolts.

    Tighten 

    Tighten the bolts to 25 N.m (18 lb ft).

  6. Fig 2: View Of Catalytic Converter, Gasket & Studs
    GM1670482Courtesy of GENERAL MOTORS COMPANY
  7. Place a NEW catalytic converter gasket over the catalytic converter studs.
  8. CAUTION:

    Refer to Flex Decoupler Caution .

  9. Position the catalytic converter to the rear exhaust manifold pipe.
  10. Install the catalytic converter to the rear exhaust manifold pipe.

    Tighten 

    Tighten the nuts to 25 N.m (18 lb ft).

  11. Lower the vehicle.