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Home >> Pontiac >> 2009 >> G3 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 88 (Engine Mechanical - 1.6L (LDE, LLU, And LXV) Or 1.8L (2H0) - Repair Instructions - Off Vehicle) >> Cylinder Head Assemble >> Assemble Procedure

Assemble Procedure

WARNING: This page is about a different car, the 2010 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools

    Fig 1: Valve, Spring, Retainer & Seal
    GM2049762Courtesy of GENERAL MOTORS CORP.
  1. Install the valve spring (3), retainer (2), and seal (4).
  2. Install the J 8062:  Universal Valve Spring Compressor and EN-46119:  Valve Spring Compressing Adapter.
  3. Install the valve key.
  4. Fig 2: Valve Tappets
    GM2049393Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not scratch the valve tappet. Do not use gloves or tools, except special service tools.
  5. Install the valve tappet.
  6. Fig 3: Camshafts & Oil Seal Rings
    GM2049390Courtesy of GENERAL MOTORS CORP.
  7. Coat and lubricate the camshaft bearing and cam surfaces (1, 2) with clean engine oil.
  8. Install the camshafts on the cylinder head.
  9. Fig 4: Sealing Surfaces Of Camshaft Bearing Cap
    GM2049391Courtesy of GENERAL MOTORS CORP.
    NOTE: It is essential to ensure that no sealant is applied outside the marked sealing areas.
  10. Apply surface sealant LOCTITE 574 to sealing surfaces (1) of the 1st camshaft bearing cap thinly and evenly.
  11. Fig 5: Camshaft Caps & Bolts
    GM2049389Courtesy of GENERAL MOTORS CORP.
    NOTE: The grooves (1) adjacent to the sealing surfaces must remain free from sealant.
  12. Install the camshaft bearing caps in this sequence (2)-(3)-(1)-(4).
  13. Install the camshaft position solenoid valve housing.

    Tighten:  Tighten the camshaft bearing cap bolts to 8 N.m (70.8 lb in).

  14. Install the new camshaft oil seal rings. Refer to Camshaft Front Oil Seal Replacement .