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Home >> Pontiac >> 2009 >> G3 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 67 (Engine Mechanical - 1.6L (LDE, LLU, And LXV) Or 1.8L (2H0) - Repair Instructions - On Vehicle) >> Timing Belt Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2010 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    WARNING: Refer to Battery Disconnect Warning .
  1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Remove the air cleaner assembly. Refer to AIR CLEANER ASSEMBLY REPLACEMENT .
  3. Install J 28647-B:  Engine Support Fixture.
  4. Remove the accessory belt. Refer to Drive Belt Replacement .
  5. Remove the accessory belt tensioner. Refer to Drive Belt Tensioner Replacement .
    6. Fig 1: Aligning Crankshaft Pulley & Cover
    GM2049370Courtesy of GENERAL MOTORS CORP.
  6. Rotate the crankshaft pulley clockwise.
  7. Align the notches (1) between the pulley and the cover.
    8. Fig 2: Transmission Bolt
    GM2049371Courtesy of GENERAL MOTORS CORP.
  8. Remove the transmission bolt (1).
  9. Install KM-6625:  locking device to block the crankshaft.
  10. Install the transmission bolt (1).
  11. Remove the cylinder head cover. Refer to Valve Rocker Arm Cover Replacement .
  12. Remove the engine mount. Refer to Engine Mount Replacement .
    13. Fig 3: Crankshaft Pulley & Timing Belt Covers
    GM2049374Courtesy of GENERAL MOTORS CORP.
  13. Remove the crankshaft pulley (2).
  14. Remove the timing belt upper cover (1).
  15. Remove the engine mount bracket.
  16. Remove the timing belt lower cover (3).
  17. Remove the timing belt center cover.
    18. Fig 4: Timing Belt
    GM2049375Courtesy of GENERAL MOTORS CORP.
  18. Install KM-6333:  rod during rotating the timing belt tensioner.
  19. Remove the timing belt.
    20. Fig 5: Timing Belt Tensioner & Idler
    GM2049376Courtesy of GENERAL MOTORS CORP.
  20. Remove the timing belt tensioner (1).
  21. Remove the timing belt idler (2).
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