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Home >> Pontiac >> 2009 >> G3 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 67 (Engine Mechanical - 1.6L (LDE, LLU, And LXV) Or 1.8L (2H0) - Repair Instructions - On Vehicle) >> Timing Belt Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2010 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Crankshaft Pulley & Timing Belt Covers
    GM2049374Courtesy of GENERAL MOTORS CORP.
  1. Install the timing belt center cover.
    2. CAUTION: Refer to Fastener Caution .
  2. Install the timing belt lower cover (3) and tighten the bolts to 6 N.m (53.1 lb in).
  3. Install the engine mount bracket and tighten the bolt to 65 N.m (47.9 lb ft).
  4. Install the timing belt upper cover (1) and tighten the bolts to 4 N.m (35.4 lb ft).
  5. Install the crankshaft pulley (2) with aligning crankshaft pulley notches and tighten to 95 N.m + 45° + 15° (70 lb ft + 45° + 15°).
  6. Install the engine mount. Refer to Engine Mount Replacement 
  7. Install the cylinder head cover. Refer to Engine Mount Replacement .
  8. Install the accessory belt. Refer to Drive Belt Tensioner Replacement .
  9. Install the accessory belt tensioner. Refer to Drive Belt Replacement .
    10. Fig 2: Transmission Bolt
    GM2049371Courtesy of GENERAL MOTORS CORP.
  10. Remove the transmission bolt (1).
  11. Remove KM-6625:  locking device to block the crankshaft.
  12. Install the transmission bolt (1) and tighten to 60 N.m (44.2 lb ft).
  13. Remove J 28647-B:  Engine Support Fixture.
  14. Install the air cleaner assembly. Refer to AIR CLEANER ASSEMBLY REPLACEMENT .
  15. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
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