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Home >> Pontiac >> 2009 >> G3 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 67 (Engine Mechanical - 1.6L (LDE, LLU, And LXV) Or 1.8L (2H0) - Repair Instructions - On Vehicle) >> Timing Belt Replacement >> Adjustment Procedure

Adjustment Procedure

WARNING: This page is about a different car, the 2010 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Camshaft Locking Tool
    GM2049377Courtesy of GENERAL MOTORS CORP.
  1. Align the both camshaft horizontally to install the MK-6628:  locking tool.
  2. Confirm the both camshaft sprocket spot aligned.
  3. Fig 2: Right Half Of Locking Tool
    GM2049378Courtesy of GENERAL MOTORS CORP.
  4. Prepare the right half of MK-6340:  locking tool.
  5. NOTE: Recognizable from the lettering "Right"
  6. Unscrew the bolts (1) and detach the front panel (2) from MK-6628:  locking tool.
  7. Fig 3: Aligning Intake & Exhaust Camshaft Sprocket Side Spots
    GM2049379Courtesy of GENERAL MOTORS CORP.
    NOTE: The spot-type marking (4) on the intake camshaft sprocket does not correspond to the groove of MK-6628:  locking tool during this process.
  8. Confirm aligning between the intake side spot (3) and the exhaust side spot (4) on the camshaft sprockets.
  9. If not aligned as shown, remove and install the camshaft sprocket to align.
  10. Insert the left of KM-6340  (1) into the intake camshaft sprocket side.
  11. Insert the right of KM-6340  (2) into the exhaust camshaft sprocket side.
  12. Fig 4: Alignment Of Notches Between Crankshaft Sprocket & Cover
    GM2049380Courtesy of GENERAL MOTORS CORP.
    NOTE: If not aligned the notches, rotate the crankshaft until aligning after remove KM-6625  .
  13. Confirm alignment of the notches between the crankshaft sprocket and the cover.
  14. Fig 5: Timing Belt Tensioner & Idler
    GM2049376Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  15. Install the timing belt idler (2) and tighten the NEW  bolt to 25 lb ft (18 N.m)  .
  16. Install the timing belt tensioner (1) and tighten the NEW  bolt to 20 lb ft (15 N.m)  .
  17. Fig 6: Timing Belt
    GM2049375Courtesy of GENERAL MOTORS CORP.
  18. Install the timing belt and adjust.
  19. Pull out KM-6333:  fixing rod.