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Home >> Pontiac >> 2009 >> G3 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 67 (Engine Mechanical - 1.6L (LDE, LLU, And LXV) Or 1.8L (2H0) - Repair Instructions - On Vehicle) >> Intake Manifold Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2010 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Intake Manifold & Bolts
    GM2049358Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
    NOTE: Do not reuse the intake manifold gasket.
  1. Install the intake manifold (2) with the new gasket and tighten.
    • The intake manifold bolts (1) to 20 N.m (14.7 lb ft).
    • The intake manifold lower bracket bolt to 8 N.m (70.8 lb in).
  2. Install the electric throttle controller (ETC). Refer to THROTTLE BODY ASSEMBLY REPLACEMENT .
  3. Install the cylinder head cover. Refer to Valve Rocker Arm Cover Replacement .
  4. Install the PCV hose to the ETC.
  5. Connect the ETC coolant inlet/outlet hoses.
  6. Connect the fuel line to the fuel rail.
  7. Connect the related sensor and actuator connectors.
    • A/C pressure sensor (ACP) connector
    • CAM position solenoid valve connector
    • Electric throttle controller (ETC) connector
    • Manifold air pressure (MAP) sensor connector
    • EVAP solenoid valve connector
    • Injector connectors
  8. Install the power steering pressure pipe clamp to the intake manifold.
  9. Install the air cleaner assembly. Refer to AIR CLEANER ASSEMBLY REPLACEMENT .
  10. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
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