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Home >> Pontiac >> 2009 >> G3 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 67 (Engine Mechanical - 1.6L (LDE, LLU, And LXV) Or 1.8L (2H0) - Repair Instructions - On Vehicle) >> Cylinder Head Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2010 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the engine coolant. Refer to Cooling System Draining and Filling .
  2. Release the fuel pressure. Refer to FUEL PRESSURE RELIEF .
  3. Remove the timing belt. Refer to Timing Belt Replacement .
  4. Remove the timing belt tensioner. Refer to Timing Belt Replacement .
    5. Fig 1: Timing Belt Rear Cover & Bolts
    GM2049388Courtesy of GENERAL MOTORS CORP.
  5. Remove the camshaft. Refer to Camshaft Replacement .
  6. Remove the timing belt rear cover (1).
  7. Remove the intake manifold. Refer to Intake Manifold Replacement .
  8. Remove the exhaust manifold. Refer to Catalytic Converter Replacement (1.4L LDT/1.6L LXV) .
    9. Fig 2: Coolant Distributor
    GM2049555Courtesy of GENERAL MOTORS CORP.
  9. Remove the coolant distributor (1).
    10. Fig 3: Cylinder Head & Bolts
    GM2049556Courtesy of GENERAL MOTORS CORP.
  10. Remove the cylinder head bolts (1).
  11. Remove the cylinder head (2) with the gasket.
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