LEMON Manuals: Even more car manuals for everyone
Home >> Pontiac >> 2008 >> Vibe Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 206 (Automatic Transmission - 4T80-E - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis) >> Repair Instructions - Off Vehicle >> Case Cover Assembly Installation

Case Cover Assembly Installation

WARNING: This page is about a different car, the 2009 Cadillac DTS. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Case Cover Mating Surface Inspection Areas
    GM11993Courtesy of GENERAL MOTORS CORP.
  1. Inspect the case cover (33) mating surfaces for nicks, burrs, or damage.
  2. Fig 2: Case Cover Inspection Points
    GM11994Courtesy of GENERAL MOTORS CORP.
  3. Inspect the case cover to case mating surfaces for nicks, burrs, or damage.
  4. Inspect the cooler fitting and inspect the seal for damage.
  5. Fig 3: View Of Island Gasket & Case Cover Gasket
    GM11863Courtesy of GENERAL MOTORS CORP.
  6. Install the new island gasket (43) and the new case cover gasket (44) over the dowel pins on the case. Pass the wiring harness through the large opening at the top of the case cover gasket. Make sure that the wiring harness remains under the gasket, except for the portion where the connectors are attached.
  7. Install the case cover assembly (33). Pass the wiring harness assembly through the opening at the top of the case cover. Do not pinch the wires.
  8. Fig 4: Identifying Case Cover Bolts
    GM11996Courtesy of GENERAL MOTORS CORP.
  9. Install the case cover bolts (45-50), and hand tighten the bolts.
  10. Fig 5: Illustrating Case Cover Bolt/Stud Locations
    GM11995Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  11. Tighten the case cover to case bolts.
    • Tighten case cover to case stud (45) to 20-27 N.m (15-20 lb ft) .
    • Tighten case cover to case bolt (46) to 20-27 N.m (15-20 lb ft) .
    • Tighten case cover to case stud (47) to 27-31 N.m (20-23 lb ft) .
    • Tighten case cover to driven sprocket support bolt (48) to 20-27 N.m (15-20 lb ft) .
    • Tighten case cover to case stud (49) to 27-31 N.m (20-23 lb ft) .
    • Tighten case cover to case bolt (50) to 27-31 N.m (20-23 lb ft) .
  12. Fig 6: Identifying Case Cover Checkballs
    GM11862Courtesy of GENERAL MOTORS CORP.
  13. Install the two checkballs (65).