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Home >> Pontiac >> 2008 >> Torrent GXP, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 131 (Transfer Case - NVG 900) >> Repair Instructions - On Vehicle >> Transfer Case Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 Pontiac Torrent and 2009 Chevrolet Equinox. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Rear Powertrain Mount Bracket, Bolts & PTU
    GM928677Courtesy of GENERAL MOTORS CORP.
  1. Install the rear transaxle mount to the transfer case.
    2. CAUTION: Refer to Fastener Caution .
  2. Install the 3 bolts securing the rear transaxle mount to the transfer case and tighten to 110 N.m (81 lb ft).
    3. Fig 2: View Of Torque Converter Cover
    GM1370517Courtesy of GENERAL MOTORS CORP.
  3. Ensure the torque converter cover is in the proper location.
  4. With the transfer case propeller shaft drive flange pointing down toward the floor, lift the transfer case up between the engine oil pan and the vehicle frame.
    5. Fig 3: Removing/Installing PTU To Transmission
    GM928984Courtesy of GENERAL MOTORS CORP.
  5. Rotate and align the transfer case with the transaxle.
  6. Install the 4 bolts securing the transfer case to the transaxle and tighten to 60 N.m (44 lb ft).
    7. Fig 4: Removing/Installing Transaxle Mount (Rear) & Bolts
    GM1370513Courtesy of GENERAL MOTORS CORP.
  7. Install the 3 bolts (4) securing the rear transaxle mount (3) to the vehicle frame and tighten to 50 N.m (37 lb ft).
  8. Remove the jackstand supporting the transaxle.
    9. Fig 5: View Of Transfer Case Vent Hose
    GM1418668Courtesy of GENERAL MOTORS CORP.
  9. Connect the transfer case vent hose.
  10. Install the transfer case mounting bracket. Refer to Transfer Case Bracket Replacement .
    11. Fig 6: View Of Stub Shaft Retainer Ring
    GM928957Courtesy of GENERAL MOTORS CORP.
  11. Install the stub shaft using the J 6125-1B  and J 38868  . See Special Tools .
  12. Install a NEW retainer ring on the stub shaft.
  13. Install the intermediate shaft. Refer to Intermediate Shaft Replacement .
  14. Install the right wheel drive shaft. Refer to Front Wheel Drive Shaft Replacement .
  15. Fill the transfer case with fluid. Refer to Transfer Case Fluid Replacement .
  16. Lower the vehicle.
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