LEMON Manuals: Even more car manuals for everyone
Home >> Pontiac >> 2008 >> Torrent GXP, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 105 (Engine Mechanical - 3.6L (2 Of 5)) >> Repair Instructions - On Vehicle (1 Of 2) >> Engine Front Cover Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2009 Pontiac Torrent and 2009 Chevrolet Equinox. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the lower intake manifold. Refer to Lower Intake Manifold Replacement .
  2. Remove the camshaft covers. Refer to Camshaft Cover Replacement - Left Side  and Camshaft Cover Replacement - Right Side .
  3. Drain the engine coolant. Refer to Cooling System Draining and Filling (LY7 GE 47716 Fill) or Cooling System Draining and Filling (LY7 Static Fill) .
  4. Remove the water outlet housing assembly.
  5. Remove the drive belt tensioner. Refer to Drive Belt Tensioner Replacement .
  6. Remove the water pump. Refer to Water Pump Replacement (RPO LY7) .
  7. Remove the power steering pump and position aside. Refer to Power Steering Pump Replacement .
  8. Remove the crankshaft balancer. Refer to Crankshaft Balancer Replacement .
  9. Remove the camshaft position actuator valves from the front cover. Refer to Camshaft Position Sensor Replacement - Bank 2 (Left Side) Exhaust , Camshaft Position Sensor Replacement - Bank 2 (Left Side) Intake , Camshaft Position Sensor Replacement - Bank 1 (Right Side) Exhaust and Camshaft Position Sensor Replacement - Bank 1 (Right Side) Intake .
  10. Remove the camshaft position actuator solenoid valves from the front cover. Refer to Camshaft Position Actuator Solenoid Valve Solenoid Replacement - Bank 1 (Right Side) Intake , Camshaft Position Actuator Solenoid Valve Solenoid Replacement - Bank 1 (Right Side) Exhaust , Camshaft Position Actuator Solenoid Valve Solenoid Replacement - Bank 2 (Left Side) Intake , and Camshaft Position Actuator Solenoid Valve Solenoid Replacement - Bank 2 (Left Side) Exhaust .
  11. Remove the engine oil pan. Refer to Oil Pan Replacement .
  12. Fig 1: Locating Engine Front Cover Bolts
    GM1412164Courtesy of GENERAL MOTORS CORP.
  13. Remove the engine front cover bolts.
  14. Fig 2: Identifying Pry Points
    GM1412166Courtesy of GENERAL MOTORS CORP.
  15. Loosely install a 10 x 1.5 mm bolt in the "jackscrew" hole (1).
  16. Using the pry points (2) located at the edge of the front cover and the "jackscrew", shear the RTV sealant.
  17. Fig 3: View Of Engine Front Cover
    GM1586271Courtesy of GENERAL MOTORS CORP.
  18. Remove the engine front cover.
  19. Fig 4: Identifying Special Tool - EN 46111
    GM1592695Courtesy of GENERAL MOTORS CORP.
  20. Using the EN 46111  , rotate the crankshaft until the left cylinder head camshafts align with the EN 46105-2 and the right cylinder head camshafts align with the EN 46105-1. See Special Tools .
  21. Fig 5: EN 46105-1 Installed To Right Camshafts
    GM946124Courtesy of GENERAL MOTORS CORP.
  22. Install the EN 46105-1 to the right camshafts.
  23. Fig 6: EN 46105-2 Installed To Left Camshafts
    GM1306428Courtesy of GENERAL MOTORS CORP.
  24. Install the EN 46105-2 to the left camshafts.