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Home >> Pontiac >> 2008 >> Grand Prix GXP >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine Mechanical - 3.8L) >> Repair Instructions - Off Vehicle >> Upper Intake Manifold Installation

Upper Intake Manifold Installation

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Upper Intake Manifold
    GM965482Courtesy of GENERAL MOTORS CORP.
  1. Install the upper intake manifold gasket.
  2. Install the upper intake manifold.
  3. Fig 2: Installing Upper Intake Manifold Bolts & Studs
    GM1229793Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  4. Install the upper intake manifold bolts and studs.

    Tighten:  Tighten the upper intake manifold bolts and studs in sequence to 10 N.m (89 lb in).

  5. Fig 3: Throttle Body & Seal
    GM965473Courtesy of GENERAL MOTORS CORP.
  6. Install the throttle body gasket.
  7. Install the throttle body.
  8. Install the throttle body nuts and bolts.

    Tighten:  Tighten the throttle body nuts and bolts to 10 N.m (89 lb in).

  9. Fig 4: Engine Wiring Harness Heat Shield
    GM965462Courtesy of GENERAL MOTORS CORP.
  10. Install the engine wiring harness heat shield.
  11. Install the engine wiring harness heat shield bolt and nut.

    Tighten:  Tighten the engine wiring harness heat shield bolt and nut to 10 N.m (89 lb in).

  12. Fig 5: Fuel Injector Rail
    GM965455Courtesy of GENERAL MOTORS CORP.
  13. Install the fuel injector rail.
  14. Install the fuel injector rail nuts.

    Tighten:  Tighten the fuel injector rail nuts to 10 N.m (89 lb in).

  15. Fig 6: Ignition Control Module Assembly
    GM638520Courtesy of GENERAL MOTORS CORP.
  16. Install the ignition control module assembly.
  17. Install the ignition control module assembly bracket nuts.

    Tighten:  Tighten the ignition control module assembly bracket nuts to 50 N.m (37 lb ft).

  18. Connect the ignition control module connector to the ignition control module assembly.
  19. Install the wiring harness to the fuel rail.
  20. Install the spark plug wires to the retaining clips and spark plugs.