Balance Shaft Installation
WARNING: This page is about a different variant/trim than selected.
Tools Required
- J 8001 Dial Indicator Set. See Special Tools .
- J 21465-13 Drive Handle Extension. See Special Tools .
- J 45059 Angle Meter
- J 36996 Balance Shaft Installer. See Special Tools .
- Use J 21465-13 and J 36996 to install the balance shaft into the engine block. See Special Tools .
- Install the balance shaft retainer.
- Install the balance shaft retainer bolts.
Tighten: Tighten the balance shaft retainer bolts to 30 N.m (22 lb ft).
- Install the balance shaft driven gear.
- Install the balance shaft driven gear bolt.
Tighten: Tighten the balance shaft driven gear bolt to 22 N.m (16 lb ft). Use J 45059 to tighten the bolt an additional 70 degrees.
- Using J 8001 measure the balance shaft end play. See Special Tools . End play must not exceed 0.028 mm (0.008 in).
- Using J 8001 measure the balance shaft radial play at the rear. See Special Tools . Radial play must be between 0.0127-0.119 mm (0.0005-0.0047 in).
- Install the balance shaft drive gear.
- Install the camshaft sprocket.
- Turn the camshaft so the timing mark on the camshaft sprocket is straight down.
- Remove the camshaft sprocket and balance shaft drive gear.
- Turn the balance shaft so the timing mark on the balance shaft driven gear points straight down.
- Partially install the balance shaft drive gear so the gear teeth are not engaged.
- Align the marks on the balance shaft driven gear and the balance shaft drive gear. Do this by turning the balance shaft.
- Once marks are aligned, fully seat balance shaft drive gear and engage gear teeth.
- Turn the crankshaft so the number one piston is at top dead center.
- Install the timing chain and camshaft sprocket.
- Using J 8001 measure the gear lash at four places. See Special Tools . Measure every quarter turn. Gear lash must be between 0.050-0.127 mm (0.002-0.005 in).
NOTE:
Refer to FASTENER NOTICE
.
NOTE:
Refer to Special Fastener Notice
.