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Home >> Pontiac >> 2007 >> Solstice GXP, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine Mechanical - 2.4L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Intake Manifold Installation

Intake Manifold Installation

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Intake Manifold Studs
    GM1403786Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  1. Install the intake manifold studs in the manifold face.

    Tighten:  Tighten the intake manifold studs to 6 N.m (53 lb in).

    2. Fig 2: Intake Manifold
    GM1403970Courtesy of GENERAL MOTORS CORP.
  2. Install a new intake manifold gasket on the intake manifold.
  3. Install the intake manifold.
  4. Install the intake manifold bolts and nuts.

    Tighten:  Tighten the bolts and nuts to 10 N.m (89 lb in).

    5. Fig 3: View Of Fuel Injector Tip Insulators
    GM1336272Courtesy of GENERAL MOTORS CORP.
  5. Lubricate the fuel injector tip insulators with engine oil.
  6. Install new fuel injector tip insulators.
    7. Fig 4: Fuel Rail Assembly
    GM1594328Courtesy of GENERAL MOTORS CORP.
  7. Lubricate the fuel injector oil rings with engine oil.
  8. Install the fuel rail assembly.
  9. Install the fuel rail bolts.

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

    10. Fig 5: Throttle Body
    GM1594326Courtesy of GENERAL MOTORS CORP.
  10. Install a new throttle body gasket.
  11. Install the throttle body.

    Tighten:  Tighten the bolts and nuts to 10 N.m (89 lb in).

    12. Fig 6: View Of EVAP Emission Canister Valve Tube
    GM825004Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Ensure that the rear metal tab of the EVAP emission canister valve is resting on the power steering pump metal body.
  12. Install the EVAP emission canister valve (2).

    Tighten:  Tighten the EVAP canister valve bolt to 22 N.m (16 lb ft).

  13. Install the EVAP emission canister valve tube (1).
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