Cylinder Head Cleaning and Inspection

Tools Required

• J 8089  Carbon Removal Brush. See Special Tools .
• J 9666  Valve Spring Tester

Fig 1: Removing Carbon From Combustion Chambers
Courtesy of GENERAL MOTORS CORP.
CAUTION: Refer to Safety Glasses Caution .
IMPORTANT:
• When cleaning a cylinder head in a thermal type oven, do not exceed 204°C (400°F).
• Be careful not to scuff the chamber.
1. Clean the following components:
   • Use the J 8089  in order to remove the carbon from the combustion chambers. See Special Tools .
   • Gasket surfaces

     Refer to Replacing Engine Gaskets  .

   • Valve stems and heads on a buffing wheel
   • Bolt hole threads

     Remove all dirt, debris, or threadlocking material from the bolt holes.

2. Inspect the cylinder head for the following conditions:
   1. Cracks in the exhaust ports and combustion chambers
   2. External cracks in the water chambers
   3. Gasket surfaces for excessive scratches or gouging

      Refer to Replacing Engine Gaskets  .

   4. Bolt hole threads for debris or damaged threads

      Refer to Thread Repair  or Thread Repair Specifications  .

Fig 2: Inspecting Cylinder Head For Warpage
Courtesy of GENERAL MOTORS CORP.
3. Inspect the cylinder head for warpage. Refer to Engine Mechanical Specifications .
Fig 3: Measuring Valve Spring Tension
Courtesy of GENERAL MOTORS CORP.
4. Use the J 9666  in order to measure the valve spring tension. Refer to Engine Mechanical Specifications .