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Home >> Pontiac >> 2006 >> Vibe Base, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Manual Transmission - MK5 - Service, Removal & Installation, Trouble Shooting & Diagnostics) >> Repair Instructions >> Transaxle Replacement >> Installation Procedure

Installation Procedure

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  1. Align the input shaft with the clutch disc and install the transaxle to the engine.
    2. Fig 1: Transaxle To Engine Retaining Bolts
    GM844207Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the 6 bolts that secure the transaxle to the engine.

    Tighten: 

    • Tighten the bolts (1) to 64 N.m (47 lb ft).
    • Tighten the bolt (2) to 46 N.m (35 lb ft).
    • Tighten the bolts (3) to 23 N.m (17 lb ft).

  3. Install the left engine mounting bracket to the transaxle with the 3 bolts.

    Tighten:  Tighten the bolts to 52 N.m (38 lb ft).

  4. Install the left engine mount with the 5 bolts and nuts.

    Tighten: 

    • Tighten the bolts (1) to 52 N.m (38 lb ft).
    • Tighten the bolt (2) to 80 N.m (59 lb ft).

  5. Lower the jack from the transaxle.
  6. Install the front suspension cross-member. Refer to Crossmember Replacement - Front Suspension (FWD) or Crossmember Replacement - Front Suspension (AWD) in Frame and Underbody.
  7. Install the left and right drive shafts. Refer to Wheel Drive Shaft Replacement - Front in Wheel Drive Shafts.
  8. Install the left and right lower splash shields. Refer to Splash Shield Replacement - Engine - Left and to Splash Shield Replacement - Engine - Right in Body Front End.
  9. Install the exhaust pipe in the vehicle. Refer to Catalytic Converter Replacement (LV6 Engine) or Catalytic Converter Replacement (LNK Engine) in Engine Exhaust.
  10. Install the front wheels. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  11. Install the drain plug with a new gasket.

    Tighten:  Tighten the drain plug to 39 N.m (29 lb ft).

  12. Fill the transaxle with 1.9L (2.0 qts) of API GL-4 or GL-5 SAE 75W-90 or equivalent.
  13. Install the fill plug with a new gasket.

    Tighten:  Tighten the fill plug to 39 N.m (29 lb ft).

  14. Lower the vehicle.
  15. Remove the engine support fixture.
  16. Install the starter assembly from the vehicle. Refer to Starter Motor Replacement in Engine Electrical.
    17. Fig 2: Shift Cable Clips And Washers
    GM843653Courtesy of GENERAL MOTORS CORP.
  17. Connect the shift cable to the transaxle, then install the clip and the washer (1).
  18. Connect the shift cable to the bracket, then install the clip (2).
    19. Fig 3: Shift Cable And Bracket, Clips And Washers
    GM843655Courtesy of GENERAL MOTORS CORP.
  19. Connect the shift cable to the transaxle, then install the clip and the washer (1).
  20. Connect the shift cable to the bracket, then install the clip (2).
  21. Install the clutch actuator cylinder and the piping.
    22. Fig 4: Back Up Lamp Connector
    GM843646Courtesy of GENERAL MOTORS CORP.
  22. Connect the backup lamp connector.
    23. Fig 5: Vehicle Speed Sensor Connector
    GM843647Courtesy of GENERAL MOTORS CORP.
  23. Connect the vehicle speed sensor connector.
    24. Fig 6: Transaxle Wire Harness And Brackets
    GM843638Courtesy of GENERAL MOTORS CORP.
  24. Connect the wire harness (2) to the transaxle.
  25. Connect the 2 wire harness brackets (1), then install the 2 bolts.

    Tighten:  Tighten the bolts to 15 N.m (11 lb ft).

    26. Fig 7: Transaxle Bolts And Ground Cables
    GM843642Courtesy of GENERAL MOTORS CORP.
  26. Install the 2 bolts and the ground cables to the transaxle.

    Tighten:  Tighten the bolts to 13 N.m (10 lb ft).

  27. Install the cruise control servo in the vehicle. Refer to Cruise Control Servo Replacement in Cruise Control.
  28. Install the battery tray and the 4 bolts.

    Tighten:  Tighten the bolts to 13 N.m (10 lb ft).

    29. CAUTION: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.
  29. Install the battery. Refer to Battery Replacement in Engine Electrical.
  30. Install the air cleaner case assembly.
  31. Install the cylinder head cover in the engine. Refer to Cylinder Head Cover Removal in Engine Mechanical.
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