LEMON Manuals: Even more car manuals for everyone
Home >> Pontiac >> 2005 >> Grand Prix GXP >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine Mechanical - 3.8L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Exhaust Manifold Installation - Right (Without A.I.R.)

Exhaust Manifold Installation - Right (Without A.I.R.)

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Identifying Right Exhaust Manifold
    GM683928Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
    NOTE: When replacing the HO2S perform a code clear with a scan tool, regardless of whether or not a DTC is set. Performing a code clear will reset the HO2S resistance learned value. Failure to perform a code clear may result in an HO2S failure.
  1. Install the exhaust manifold studs.

    Tighten:  Tighten the exhaust manifold studs to 10 N.m (89 lb in).

  2. Fig 2: Right Exhaust Manifold Gasket
    GM1229781Courtesy of GENERAL MOTORS CORP.
  3. Install the exhaust manifold gasket.
  4. Install the exhaust manifold.
  5. Install the exhaust manifold bolts and nuts.

    Tighten:  Tighten the exhaust manifold bolts and nuts to 30 N.m (22 lb ft).

  6. Install the right side spark plugs.

    Tighten: 

    • Tighten the spark plugs to 27 N.m (20 lb ft) when installing the spark plugs in to a new cylinder head.
    • Tighten the spark plugs to 15 N.m (13 lb ft) when re-installing the spark plugs after initial installation.

  7. Fig 3: Fuel Injector Sight Shield Mounting Bracket
    GM1403426Courtesy of GENERAL MOTORS CORP.
  8. Install the fuel injector sight shield cover bracket.
  9. Install the fuel injector sight shield cover bracket nuts.

    Tighten:  Tighten the fuel injector sight shield bracket nuts to 30 N.m (22 lb ft).

  10. Fig 4: Identifying Right Engine Lift Hook Bracket
    GM154526Courtesy of GENERAL MOTORS CORP.
  11. Install the right engine lift hook.
  12. Install the right engine lift hook nut and bolt.

    Tighten:  Tighten the right engine lift hook nut and bolt to 30 N.m (22 lb ft).