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Home >> Pontiac >> 2002 >> Aztek FWD >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Differentials & Drive Axles >> Differentials & Axle Shafts - Rear Drive Axle >> Rear Axle Mechanical >> Differential Carrier Assembly - Disassemble >> Differential Carrier Assembly - Assemble >> Tools Required

Tools Required

  1. Use the J 44809  (2) in order to install the right axle shaft oil seal (1).
    Fig 1: Installing Right Axle Shaft Seal
    G01759836Courtesy of GENERAL MOTORS CORP.
  2. Use the J 44809  (2) in order to install the left axle shaft oil seal (1).
    Fig 2: Installing Left Axle Shaft Seal
    G01759837Courtesy of GENERAL MOTORS CORP.
  3. Lubricate the O-ring seal (4) and oil seal (2) sealing surface with gear oil GM P/N 12378514 (Canada P/N 88901045).
    Fig 3: Installing Seal and "O" Ring To Pinion Housing
    G01759838Courtesy of GENERAL MOTORS CORP.
  4. Install the O-ring seal (4) in order to install the oil seal (2) into the pinion housing (3).
  5. Install the pinion and housing assembly (1) and shim (2) to the differential (3).
    Fig 4: Installing The Pinion And Housing Assembly
    G01759839Courtesy of GENERAL MOTORS CORP.
  6. Install the bolts (1) to the differential.

    Tighten  Tighten the bolts to 10 N.m (106 INCH lbs).

    Fig 5: Installing Pinion Housing-To-Differential Bolts
    G01759840Courtesy of GENERAL MOTORS CORP.
  7. Install the torque tube (1) to the differential (2).
    Fig 6: Installing The Torque Tube To The Differential
    G01759841Courtesy of GENERAL MOTORS CORP.
  8. Install the bolts (1) to the differential.
    Fig 7: Installing The Torque Tube To Differential Bolts
    G01759842Courtesy of GENERAL MOTORS CORP.

    Tighten  Tighten the bolts to 25 N.m (18 lb ft).

    Important  DO NOT tighten the bracket nut and bolt (1 and 7) at this time. The bracket bolt and nut are to be tightened after the differential assembly is installed into the proper position in the vehicle.

  9. Install the spacers (3 and 6) to the tube flanges.
  10. Install the bracket (4), bolt (7), washers (2 and 8) and nut (1) to the tube.
    Fig 8: Installing Torque Tube Bracket
    G01759843Courtesy of GENERAL MOTORS CORP.
  11. Install the O-ring seals (1 and 2) onto the clutch pump check valve (3).
  12. Install the valve (3) and bolts (4 and 5) to the differential.

    Tighten 

    Tighten the valve bolts to 10 N.m (106 lb in).

    Fig 9: Installing Clutch Pump Check Valve
    G01759844Courtesy of GENERAL MOTORS CORP.
  13. Install the vent hose assembly (1) and clamp (2) to the differential (3).
    Fig 10: Installing Vent Hose Assembly
    G01759845Courtesy of GENERAL MOTORS CORP.
  14. Install the oil drain plug (2) and gasket to the differential.
    Fig 11: Installing Drain Plug (2) To Differential
    G01759846Courtesy of GENERAL MOTORS CORP.

    Tighten 

    Tighten the drain plug to 32 N.m (23 lb ft).