LEMON Manuals: Even more car manuals for everyone
Home >> Pontiac >> 1995 >> Firebird Formula, 2D Convertible, Standard >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Mechanical >> Engine Mechanical 3.8L V6 - VIN [K] >> Removal & Installation >> Balance Shaft >> Installation

Balance Shaft: Installation

  1. Lubricate balance shaft bearings with engine oil. Install rear bearing with rolled edge facing inward, toward engine, and manufacturer's marking facing flywheel side of engine. Using Rear Bearing Installer (J-36995-1), install rear bearing. See Fig 2 .
  2. Using Balance Shaft Installer (J-36996), install the balance shaft. Temporarily install balance shaft retainer and bolts. Install balance shaft gear. Apply GM Threadlock (12345493) to gear bolt, and install bolt. Tighten gear bolt to specification. Refer to TORQUE SPECIFICATIONS  .
  3. Install balance shaft rear plug. Using dial indicator, measure balance shaft end play and radial clearance at front and rear of balance shaft. See Fig 3 . Replace components if measurements are not within specification. See BALANCE SHAFT SPECIFICATIONS  table.
  4. Rotate camshaft so timing mark is downward when sprocket is installed. With camshaft sprocket and gear removed, rotate balance shaft so timing mark on gear is downward.
  5. Rotate balance shaft to align timing marks on camshaft gear and balance shaft gear, and install camshaft gear. See Figure . Rotate crankshaft so No. 1 piston is at TDC. Install timing chain and sprocket. Ensure timing marks are aligned. See Figure .
  6. Using a dial indicator, measure the gear lash at 4 places, every 1/4 turn. Gear lash should be within specification. Refer to BALANCE SHAFT SPECIFICATIONS  table.
  7. If measurements are within specification, tighten balance shaft retainer bolts to specification. See TORQUE SPECIFICATIONS  . To complete installation, reverse removal procedure.
BALANCE SHAFT SPECIFICATIONS

Application In. (mm)
Bearing Bore I.D.
Front 2.0462-2.0472 (51.973-51.999)
Rear 1.950-1.952 (49.53-49.58)
End Play 0-.008 (0-.20)
Gear Lash .002-.005 (.05-.13)
Radial Clearance
Front 0-.0011 (0-.028)
Rear .0005-.0047 (.013-.119)
Fig 1: Identifying Balance Shaft & Components
G95A13227Courtesy of GENERAL MOTORS CORP.
Fig 2: Replacing Balance Shaft Rear Bearing
G95C13229Courtesy of GENERAL MOTORS CORP.
Fig 3: Measuring Balance Shaft Clearances
G95G13231Courtesy of GENERAL MOTORS CORP.