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Home >> Plymouth >> 2000 >> Neon Base, Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes & Drum Brakes >> Component Tests >> Proportioning Valve >> Removal & Installation

Removal & Installation

  1. Rear wheel lock-up or skidding indicates faulty proportioning valve. See PROPORTIONING VALVE IDENTIFICATION  table. Road test vehicle to determine which rear brake system is faulty. Before testing proportioning valve, inspect rear brake lining for contamination.
  2. Install brake pedal holder, to isolate master cylinder from hydraulic system. Remove brakeline from suspect proportioning valve. See Fig 1. Remove proportioning valve from master cylinder. Install Brake Pressure Adapters (8644 and 8187-2), onto proportioning valve. Install proportioning valve back into master cylinder outlet port.
  3. Attach a Pressure Gauge (C-4007-A), to each pressure adapter. See Fig 2. Bleed hoses and gauges. Have an assistant depress and hold pressure on brake pedal. Note and record pressure gauge readings. If inlet or outlet pressure readings do not agree with specification, replace proportioning valve. See BRAKE PRESSURE  table.
  4. To install reverse removal procedures. Reinstall brake holder on brake pedal and remove test equipment from vehicle. Bleed affected brake line. See BLEEDING BRAKE SYSTEM .
Fig 1: Locating Brake Proportioning Valve
G00030575Courtesy of CHRYSLER CORP.
Fig 2: Connecting Pressure Test Fittings
G95E13379Courtesy of CHRYSLER CORP.
PROPORTIONING VALVE IDENTIFICATION

Application (1)Split/Slope Identification
Disc/Drum
Neon
2000 300 psi/.34 Black Band
2001 300 psi/.34 Red Band
PT Cruiser 400 psi/.34 Black Band
Disc/Disc
Neon
2000 400 psi/.43 Bar Code Band
2001 350 psi/.34 Purple Band
(1) Split point is when proportioning valve changes rear brake pressure to prevent skidding. Slope is the pressure differential (percentage ratio) between front and rear brakes.
BRAKE PRESSURE

Application Inlet Pressure (1) Split/Slope Rear Brake Outlet Pressure
Disc/Drum (Neon)
2000 1000 psi 300 psi/.34 550-650 psi
2001 1000 psi 300 psi/.34 480-580 psi
Disc/Drum
PT Cruiser 1000 psi 400 psi/.34 600-700 psi
Disc/Disc (Neon)
2000 1000 psi 400 psi/.43 600-700 psi
2001 1000 psi 350 psi/.34 525-625 psi
(1) Split point is when proportioning valve changes rear brake pressure to prevent skidding. Slope is the pressure differential (percentage ratio) between front and rear brakes.