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Master Cylinder: Reassembly

CAUTION: Do not install check valve in disc brake outlet, as this will cause disc brakes to lock up.
  1. Install check valve and spring in drum brake outlet, if removed. Using a spare tubing nut, press tube seat insert into place, if removed. Turn nut until tube seat insert bottoms. Remove nut and inspect outlet for burrs or shavings.
  2. Coat bore of cylinder and piston assemblies with clean brake fluid. Install secondary and primary piston assemblies into bore. Press primary piston inward and install snap ring. Press primary piston inward and install stop bolt, if used. Install push rod, if used.
  3. Lubricate grommets with clean brake fluid and install in master cylinder making sure that they are properly seated. Place reservoir on hard surface and install plastic reservoir with a rocking motion on two piece master cylinders.
  4. Fill reservoir with clean brake fluid and bleed master cylinder. See BRAKE SYSTEM BLEEDING in this article.
Fig 1: Chrysler Corp. Composite Master Cylinder A brake fluid level sensor may be used in some models.
G26692