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Home >> Opel >> 1969 >> Rallye 1.1L Eng >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Mechanical >> OPEL Engines >> 1966-71 OPEL 1.1 Liter 4 Cylinder >> Cylinder Head Removal

Cylinder Head Removal

  1. Drain radiator and cylinder block.
    NOTE: Drain right side of engine block. Plug is located in front of engine mount.
  2. Disconnect spark plug wires and remove distributor cap. Remove intake manifold as previously described. Loosen generator (alternator) and remove belt.
  3. Remove A.I.R. pump belt, hose from A.I.R. pump, pump and mounting bracket, hose from control valve-to-A.I.R. check valve, and check valve (1968-69).
  4. Disconnect exhaust pipe from exhaust manifold. Remove temperature switch. Disconnect heater inlet hose.
  5. Remove rocker arm cover, rocker arm retaining nuts, rocker arms, rocker arm ball seats and push rods.
  6. To install, reverse removal procedure.
    NOTE: Adjust valves cold by setting each piston to TDC of compression stroke and adjust intake valves to 0.008" and exhaust valves to 0.012".
    Fig 1: Cylinder Head Tightening Sequence
    G09325987Courtesy of NOT AVAILABLE
VALVES

Engine & Valve Head Diam. Face Angle Seat Angle Seat Width Stem Diameter Stem Clearance Valve Lift
1966-71              
  Intake 1.259" 44° 45° ..... .2756.2760" .0006-.0018" .....
  Exhaust 1.063" 44° 45° ..... .2748.2752" .0014-.0026" .....