Installation (2000 Intrigue)
NOTE:
Internal components of this booster are not serviceable. The housing must not be unstaked and separated. Separating the housing will cause permanent deformation, preventing the booster from holding proper volume.
- Attach the J 22805-01
to the new vacuum brake booster using the nuts.
Tighten
Tighten the nuts to 27 Nm (20 lb ft).
IMPORTANT: Carefully push the pushrod eye through the hole so that you do not damage or dislodge the insulator boot. - Place the vacuum brake booster (3) on the cowl counterclockwise from the final installation position so that the locking flanges on the vacuum brake booster and on the mounting engage.
IMPORTANT:
Ensure that the locking tab (1) and the flanges are in the fully engaged position.
- Turn the vacuum brake booster clockwise with the wrench on the J 22805-01 . Do not use a screwdriver in the locking tab in order to install the vacuum brake booster. When the vacuum brake booster is correctly installed, the locking tab (1) slides up the flange and snaps in the locking notch (3).
- Connect the vacuum brake booster pushrod (1) to the brake pedal.
- Install the vacuum hose to the vacuum brake booster.
- Install the EGR valve.
- Install the brake pressure modulator valve (BPMV) bracket.
- Install the master cylinder.
- Install the fuel injector sight shield.