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Home >> Nissan-Datsun >> 2021 >> NV2500 HD S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine Mechanical (5.6L)) >> Removal And Installation >> Fuel Injector And Fuel Tube >> Removal and Installation >> Removal

Removal and Installation: Removal

WARNING: This page is about a different variant/trim than selected.
WARNING:
  • Be sure to read Precaution for Handling High Pressure Fuel System  when working on the high pressure fuel system.
  • Put a "CAUTION: FLAMMABLE" sign in the workshop.
  • Be sure to work in a well ventilated area and furnish workshop with a CO 2 fire extinguisher.
  • Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
NOTE: When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.
  1. Release fuel pressure. Refer to Work Procedure .
  2. Remove intake manifold. Refer to Removal and Installation .
  3. Remove fuel feed tube (pump side) and fuel feed tube (bank side).
    CAUTION: Do not reuse fuel feed tube.
  4. Disconnect harness connector from fuel injectors.
  5. Loosen fuel rail (bank 1) and fuel rail (bank 2) nuts and bolts in the reverse sequence shown.
    Fig 1: Fuel Rail (Bank 1) And Fuel Rail (Bank 2) Nuts And Bolts Tightening Sequence
    GNSJSBIA0353Z-353Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:
    • Be careful with remaining fuel that may come out from fuel rail (bank 1) or fuel rail (bank 2).
    • Be careful not to damage injector nozzles during removal.
    • Do not bump or drop fuel injector.
    • Do not disassemble fuel injector.

    SYMBOL

    : Engine front

  6. Remove fuel injector (1) from fuel rail (2).
    GNSJSBIA0352Z-352Courtesy of NISSAN NORTH AMERICA, INC.
  7. Remove fuel injector holder (5) from fuel injector.
    CAUTION: Do not reuse fuel injector holder (5), O-ring [blue (3)] and back-up ring (4).

    (A)

    : Injector protrusion

    (B)

    : Fuel rail cutout

  8. Cut seal ring (1) while pinching it. Be careful not to damage injector.
    GNSJSBIA0346Z-346Courtesy of NISSAN NORTH AMERICA, INC.
  9. Remove insulator from fuel injector bore in cylinder head.
    NOTE: Insulator may stuck to fuel injector when it is removed.
  10. Remove fuel rail pressure sensor from fuel rail [bank 1 (if necessary)].