Troubleshooting Chart
|
Symptom |
Check items |
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Cooling system part malfunction |
Poor heat transfer |
Water pump malfunction |
Worn or loose drive belt |
- |
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Thermostat stuck closed |
- |
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Damaged fins |
Dust contamination or paper clogging |
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Physical damage |
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Clogged radiator cooling tube |
Excess foreign material (rust, dirt, sand, etc.) |
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Reduced air flow |
Cooling fan does not operate. |
Fan assembly |
- |
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High resistance to fan rotation. |
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Damaged fan blades |
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Damaged radiator shroud |
- |
Radiator shroud |
- |
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Improper coolant mixture ratio |
- |
Coolant viscosity |
- |
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|
Poor coolant quality |
- |
- |
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|
Insufficient coolant |
Coolant leaks |
Cooling hose |
Loose clamp |
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|
Cracked hose |
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Water pump |
Poor sealing |
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Radiator cap |
Loose radiator cap |
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Poor sealing |
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Radiator |
O-ring for damage, deterioration or improper fitting |
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Cracked radiator tank |
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Cracked radiator core |
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Reservoir tank |
Cracked reservoir tank |
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|
Overflowing reservoir tank |
Exhaust gas leaks into cooling system |
Cylinder head deterioration |
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Cylinder head gasket deterioration |
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Except cooling system part malfunction |
- |
Overload on engine |
Abusive driving |
High engine RPM under no load |
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Driving in low gear for extended time |
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Driving at an extremely high speed |
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Powertrain system malfunction |
- |
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Improper size of installedwheels and tires |
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Dragging brakes |
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Improper ignition timing |
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Blocked or restricted air flow |
Blocked bumper |
Blocked air flow |
- |
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Blocked radiator grille |
Installed car brassiere |
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Mud contamination or paper clogging |
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Blocked radiator |
Blocked air flow |
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Blocked condenser |
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Installed large fog lamp |
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