DTC Diagnosis Procedure
- CHECK GROUND CONNECTION
Check the following.
- Connection condition of the ground F10 and F16
- Connection condition of the ground harness between the engine assembly and vehicle body (if equipped)
Is the inspection result normal?
YES
GO TO 2.
NO
Repair or replace the error-detected parts.
- CHECK FOR INTAKE AIR LEAK AND PCV HOSE
- Start the engine and run it at idle speed.
- Listen for the sound of the intake air leak.
- Check PCV hose connection.
Is intake air leak detected?
YES
Discover air leak location and repair.
NO
GO TO 3.
- CHECK FOR EXHAUST SYSTEM CLOGGING
Stop the engine and visually check exhaust tube, three way catalyst and muffler for dents.
Is the inspection result normal?
YES
With CONSULT: GO TO 4.
YES
Without CONSULT: GO TO 5.
NO
Repair or replace it.
- PERFORM POWER BALANCE TEST
With CONSULT
- Start the engine.
- Perform "POWER BALANCE" in "ACTIVE TEST" mode of "ENGINE" using CONSULT.
- Make sure that each circuit produces a momentary engine speed drop.
Is the inspection result normal?
YES
GO TO 10.
NO
GO TO 5.
- CHECK FUNCTION OF FUEL INJECTOR
- Start the engine and let it idle.
- Listen to each fuel injector operation sound.
Clicking sound should be heard.
Is the inspection result normal?
YES
GO TO 6.
NO
Perform trouble diagnosis for FUEL INJECTOR, refer to DTC Diagnosis Procedure .
- CHECK FUNCTION OF IGNITION COIL-1 CAUTION: Perform the following procedure in a place where with no combustible objects and good ventilation.
- Turn ignition switch OFF.
- Remove fuel pump fuse (#48) in IPDM E/R to release fuel pressure.
1.
Fuel pump fuse
2.
IPDM E/R
NOTE: Do not use CONSULT to release fuel pressure, or fuel pressure applies again during the following procedure. - Start the engine.
- After the engine stalls, crank it two or three times to release all fuel pressure.
- Turn ignition switch OFF.
- Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
- Remove ignition coil and spark plug of the cylinder to be checked.
- Crank the engine for 5 seconds or more to remove combustion gas in the cylinder.
- Connect spark plug and harness connector to ignition coil.
- Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 - 0.66 in) between the edge of the spark plug and grounded metal portion as shown in the figure.
- Crank the engine for about 3 seconds, and check whether spark is generated between the spark plug and the grounded metal portion.
Spark should be generated.
CAUTION:- Never place the spark plug and the ignition coil within 50 cm (19.7 in) each other. Be careful not to get an electrical shock while checking, because the electrical discharge voltage becomes 20 kV or more.
- It might damage the ignition coil if the gap of more than 17 mm (0.66 in) is made.
NOTE: When the gap is less than 13 mm (0.52 in), a spark might be generated even if the coil is malfunctioning.
Is the inspection result normal?
YES
GO TO 10.
NO
GO TO 7.
- CHECK FUNCTION OF IGNITION COIL-2
- Turn ignition switch OFF.
- Disconnect spark plug and connect a non-malfunctioning spark plug.
- Crank the engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded metal portion.
Spark should be generated.
Is the inspection result normal?
YES
GO TO 8.
NO
Check ignition coil, power transistor and their circuits. Refer to DTC Diagnosis Procedure .
- CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
Is the inspection result normal?
YES
Replace spark plug(s) with standard type one(s). For spark plug type, refer to Removal and Installation .
NO
Repair or clean spark plug. Then GO TO 9.
- CHECK FUNCTION OF IGNITION COIL-3
- Reconnect the initial spark plugs.
- Crank the engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
Spark should be generated.
Is the inspection result normal?
YES
INSPECTION END
NO
Replace spark plug(s) with standard type one(s). For spark plug type, refer to Removal and Installation .
- CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to Compression Pressure .
Is the inspection result normal?
YES
GO TO 11.
NO
Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
- CHECK FUEL PRESSURE
- Install all removed parts.
- Release fuel pressure to zero. Refer to Work Procedure .
- Install fuel pressure gauge and check fuel pressure. Refer to Work Procedure
.
At idle: Approximately 350 kPa (3.57 kg/cm 2 , 51 psi)
Is the inspection result normal?
YES
GO TO 13.
NO
GO TO 12.
- DETECT MALFUNCTIONING PART
Check fuel hoses and fuel tubes for clogging.
Is the inspection result normal?
YES
Replace "fuel filter and fuel pump assembly". Refer to Removal and Installation - VQ40DE .
NO
Repair or replace.
- CHECK IDLE SPEED AND IGNITION TIMING
For procedure, refer to Work Procedure .
For specification, refer to Idle Speed and Ignition Timing .
Is the inspection result normal?
YES
GO TO 14.
NO
Follow the Work Procedure .
- CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT
- Turn ignition switch OFF.
- Disconnect corresponding A/F sensor 1 harness connector.
- Disconnect ECM harness connector.
- Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
+
-
Continuity
A/F sensor 1
ECM
Bank
Connector
Terminal
Connector
Terminal
1
F65
3
F77
66
Existed
4
67
2
F5
3
76
4
77
- Check the continuity between A/F sensor 1 harness connector and ground, or ECM harness connector and ground.
+
-
Continuity
A/F sensor 1
Bank
Connector
Terminal
1
F65
3
Ground
Not existed
4
2
F5
3
4
+
-
Continuity
ECM
Bank
Connector
Terminal
1
F77
66
Ground
Not existed
67
2
76
77
- Also check harness for short to power.
Is the inspection result normal?
YES
GO TO 15.
NO
Repair open circuit, short to ground or short to power in harness or connectors.
- CHECK A/F SENSOR 1 HEATER
Refer to Component Inspection .
Is the inspection result normal?
YES
GO TO 16.
NO
Replace (malfunctioning) A/F sensor 1. Refer to Component Parts Location .
- CHECK MASS AIR FLOW SENSOR
With CONSULT
Check mass air flow sensor signal in "DATA MONITOR" mode of "ENGINE" using CONSULT.
For specification, refer to Mass Air Flow Sensor .
With GST
Check mass air flow sensor signal in Service $01 with GST.
For specification, refer to Mass Air Flow Sensor .
Is the measurement value within the specification?
YES
GO TO 17.
NO
Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or ground. Refer to DTC Diagnosis Procedure .
- CHECK SYMPTOM TABLE
Check items on the rough idle symptom in Symptom Table .
Is the inspection result normal?
YES
GO TO 18.
NO
Repair or replace error-detected parts.
- ERASE THE 1ST TRIP DTC
Some tests may cause a 1st trip DTC to be set.
Erase the 1st trip DTC from the ECM memory after performing the tests.
With CONSULT: Refer to CONSULT Function .
Without CONSULT: Refer to On Board Diagnosis Function .
GO TO 19.
- CHECK INTERMITTENT INCIDENT
Refer to Intermittent Incident .
INSPECTION END