Inspection After Disassembly (Intake Side)
WARNING: This page is about a different car, the 2019 Nissan NV3500 HD and 2019 Nissan NV2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
Drive Shaft End Play
- Install a suitable tool in thrust direction on front end of drive shaft. Measure the end play of a dial indicator when drive shaft is moved forward/backward (in direction of axis).
: Engine front
Standard and limit
: Refer to Camshaft .
- Measure the following parts if out of the limit.
: Engine front
- If it exceeds the limit, replace VVEL ladder assembly & cylinder head assembly.NOTE: Cylinder head assembly cannot be replaced as a single part, because it is machined together with VVEL ladder assembly.
Camshaft Sprocket (INT) Runout
- Put V-block on precise flat table, and support No. 2 and 5 journals of drive shaft.CAUTION: Do not support No. 1 journal (on the side of camshaft sprocket) because it has a different diameter from the other four locations.
- Measure the camshaft sprocket (INT) runout with a dial indicator. (Total indicator reading)
Limit
: Refer to Camshaft .
- If it exceeds the limit, replace camshaft sprocket (INT).
Valve Lifter (INT)
- Check if surface of valve lifter has any wear or crack.
- If wear or crack is found, replace valve lifter. Refer to Camshaft .
Valve Lifter Clearance (INT)
VALVE LIFTER OUTER DIAMETER
- Measure the outer diameter at 1/2 height of valve lifter (INT) with a suitable tool (A) since valve lifter is in barrel shape.
Standard
: Refer to Camshaft .
VALVE LIFTER HOLE DIAMETER
- Measure the inner diameter of valve lifter hole of cylinder head with a suitable tool.
Standard
: Refer to Camshaft .
VALVE LIFTER CLEARANCE
- (Valve lifter clearance) = (Valve lifter hole diameter) - (Valve lifter outer diameter)
Standard
: Refer to Camshaft .
- If the calculated value is out of the standard, replace VVEL ladder assembly & cylinder head assembly.
VVEL Ladder Assembly
DRIVE SHAFT OPERATIONAL CHECK
- Hold the both ends of the drive shaft (A) and rotate it to check that it rotates smoothly.CAUTION: Turn VVEL ladder assembly upside down to prevent the drive shaft from dropping off.
CONTROL SHAFT OPERATIONAL CHECK
- Move control shaft (A) to the small stopper and large stopper to check that the control shaft functions smoothly.CAUTION: Turn VVEL ladder assembly upside down to prevent the drive shaft from dropping off.
: Engine front
RINK CHECK FOR BACK-LASH (BONDING)
- Check that the link and the shaft of drive shaft and control shaft are not fixed.
- Check this by moving drive shaft and control shaft in the axial and rotation directions.
- If there is an unusualness related to the above three items, replace VVEL ladder assembly & cylinder head assembly.
NOTE:
VVEL ladder assembly cannot be replaced as a single part, because it is machined together with cylinder head assembly.