Diagnosis Procedure - Early Production
- CHECK CAN DIAGNOSIS
Check the CAN diagnosis results from CONSULT to see that the following circuit have no malfunction.
- CAN communication circuit and/or ITS communication circuit (Except for Mexico)
- CAN communication circuit 1, CAN communication circuit 2, and/or ITS communication circuit (For Mexico)
Are the CAN communication circuits normal?
YES
GO TO 2.
NO
Except for Mexico: Check and repair CAN communication circuit and/or ITS communication circuit.
NO
For Mexico: Check and repair CAN communication circuit 1, CAN communication circuit 2, and/or ITS communication circuit.
- CONNECTOR INSPECTION
- Turn the ignition switch OFF.
- Disconnect the battery cable from the negative terminal.
- Check the terminals and connectors of the ADAS control unit 2 for damage, bend and loose connection (unit side and connector side).
Is the inspection result normal?
YES
GO TO 3.
NO
Repair the terminal and connector.
- CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
- Disconnect the connector of ADAS control unit 2.
- Check the continuity between the ADAS control unit 2 harness connector terminals.
ADAS control unit 2 harness connector
Continuity
Connector No.
Terminal No.
M198
18
2
Existed
6
5
Existed
Is the inspection result normal?
YES
GO TO 4.
NO
Check the harness and repair or replace the root cause.
- CHECK HARNESS CONTINUITY (SHORT CIRCUIT)
- Disconnect all the unit connectors on chassis communication circuit.
- Check the continuity between the ADAS control unit 2 harness connector terminals.
ADAS control unit 2 harness connector
Continuity
Connector No.
Terminal No.
M198
18
6
Not existed
Is the inspection result normal?
YES
GO TO 5.
NO
Check the harness and repair or replace the root cause.
- CHECK HARNESS CONTINUITY (SHORT CIRCUIT)
Check the continuity between the ADAS control unit 2 harness connector and the ground.
ADAS control unit 2 harness connector
Ground
Continuity
Connector No.
Terminal No.
M198
18
Not existed
6
Not existed
Is the inspection result normal?
YES
GO TO 6.
NO
Check the harness and repair or replace the root cause.
- CHECK ADAS CONTROL UNIT 2 TERMINATION CIRCUIT
- Remove the ADAS control unit 2.
- Check the resistance between the ADAS control unit 2 terminals.
ADAS control unit 2
Resistance (Ohm)
Terminal No.
18
6
Approx. 108 - 132
2
5
Approx. 108 - 132
Is the measurement value within the specification?
YES
GO TO 7.
NO
Replace the ADAS control unit 2.
- CHECK SYMPTOM
Connect all the connectors. Check if the symptoms described in the "Symptom (Results from interview with customer)" are reproduced.
Inspection result
Reproduced
GO TO 8.
NO
Start the diagnosis again. Follow the trouble diagnosis procedure when past error is detected.
- CHECK UNIT REPRODUCTION
Perform the reproduction test as per the following procedure for each unit.
- Turn the ignition switch OFF.
- Disconnect the battery cable from the negative terminal.
- Disconnect one of the unit connectors of chassis communication circuit.NOTE: ADAS control unit 2 has two termination circuits. Check other units first.
- Connect the battery cable to the negative terminal. Check if the symptoms described in the "Symptom (Results from interview with customer)" are reproduced.NOTE: Although unit-related error symptoms occur, do not confuse them with other symptoms.
Inspection result
Reproduced
Connect the connector. Check other units as per the above procedure.
NO
Replace the unit whose connector was disconnected.