Troubleshooting Chart
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Symptom |
Check items |
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Cooling system parts malfunction |
Poor heat transfer |
Water pump malfunction |
Worn or loose drive belt |
Engine coolant circulation |
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Thermostat stuck closed |
Thermostat |
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Damaged radiator fins |
Dust contamination or paper clogging |
-- |
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Physical damage |
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Clogged radiator cooling tube |
Excess foreign material (rust, dirt, sand, etc.) |
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Reduced air flow |
Cooling fan motor assembly does not operate |
Cooling fan motor assembly |
-- |
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High resistance to fan rotation |
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Damaged fan blades |
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Damaged radiator shroud |
-- |
Radiator shroud |
-- |
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Improper engine coolant mixture ratio |
-- |
Engine coolant viscosity |
-- |
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Poor engine coolant quality |
-- |
Engine coolant density |
-- |
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Insufficient engine coolant |
Engine coolant leaks |
Radiator and heater hoses |
Loose clamp |
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Cracked hose |
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Water pump |
Poor sealing |
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Radiator cap |
Loose |
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Poor sealing |
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Radiator |
O-ring for damage, deterioration or improper fitting |
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Cracked radiator tank |
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Cracked radiator core |
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Coolant reservoir tank |
Cracked coolant reservoir tank |
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Overflowing coolant reservoir tank |
Exhaust gas leaks into cooling system |
Cylinder head deterioration |
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Cylinder head gasket deterioration |
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Except cooling system parts malfunction |
-- |
Overload on engine |
Abusive driving |
High engine rpm under no load |
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Driving in low gear for extended time |
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Driving at extremely high speed |
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Powertrain system malfunction |
-- |
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Improper size wheels and tires installed |
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Brakes dragging |
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Improper ignition timing |
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-- |
Blocked or restricted air flow |
Blocked bumper |
-- |
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Blocked condenser |
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Blocked radiator |
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Blocked radiator grille |
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Car brassiere installed |
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Large fog lamp installed |
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Mud contamination or paper clogging |
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