Diagnosis Procedure
- INTERVIEW THE CUSTOMER
Check if the brake pedal and the accelerator pedal were simultaneously depressed for 1 minute or more while driving the vehicle.
Is there such a history?
YES
GO TO 2.
NO
GO TO 3.
- PERFORM SELF-DIAGNOSIS
CONSULT
- Erase "Self Diagnostic Result" mode of "ABS"
- Turn the ignition switch OFF → ON → OFF.NOTE: Wait at least 10 seconds after turning ignition switch OFF or ON.
- Start the engine.NOTE: Stop the vehicle.
- Depress the brake pedal several times.
- Turn the ignition switch OFF.NOTE: Wait at least 10 seconds after turning ignition switch OFF.
- Start the engine.NOTE: Wait at least 10 seconds after starting the engine.
- Select "Self Diagnostic Result" mode of "ABS".
Is DTC "C1116" detected?
YES
GO TO 3.
NO
Inspection End.
- CHECK STOP LAMP FOR ILLUMINATION
Depress brake pedal and check that stop lamp turns ON.
Does the stop lamps turn ON?
YES
GO TO 5.
NO
Check the stop lamp system. Refer to Wiring Diagram (Stop Lamp) in the graphic below. GO TO 4.
- CHECK DATA MONITOR (1)
CONSULT
- Erase "Self Diagnostic Result" mode of "ABS"
- Turn the ignition switch OFF → ON → OFF.NOTE: Wait at least 10 seconds after turning ignition switch OFF or ON.
- Start the engine.NOTE: Stop the vehicle.
- Select "ABS", "Data Monitor" and "STOP LAMP SW" according to this order. Check that data monitor displays "On" or "Off" when brake pedal is depressed or released. Refer to Values on the Diagnosis Tool .
- Select "ABS", "Data Monitor" and "PRESS SENSOR" according to this order. Depress the brake pedal and check if "PRESSURE SENSOR" indicates "5 bar" or less when "STOP LAMP SW" of "Data Monitor" turns from "Off" to "On".
Is the inspection result normal?
YES
Inspection End.
NO
GO TO 5.
- CHECK CONNECTOR AND TERMINAL
- Turn the ignition switch OFF.
- Disconnect ABS actuator and electric unit (control unit) harness connector.
- Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
- Check the ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with harness connector.
- Disconnect stop lamp relay harness connector.
- Check the stop lamp relay harness connector for disconnection or looseness.
- Check the stop lamp relay pin terminals for damage or loose connection with harness connector.
Is the inspection result normal?
YES
GO TO 6.
NO
Repair / replace harness, connector, or terminal. GO TO 6.
- CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIRCUIT
Check the ABS actuator and electric unit (control unit) power supply and ground circuits. Refer to Diagnosis Procedure .
Is the inspection result normal?
YES
GO TO 7.
NO
Repair / replace harness, connector, fuse, or fusible link.
- CHECK DATA MONITOR (2)
CONSULT
- Erase "Self Diagnostic Result" mode of "ABS"
- Turn the ignition switch OFF → ON → OFF.NOTE: Wait at least 10 seconds after turning ignition switch OFF or ON.
- Start the engine.NOTE: Stop the vehicle.
- Select "ABS", "Data Monitor" and "STOP LAMP SW" according to this order. Check that data monitor displays "On" or "Off" when brake pedal is depressed or released. Refer to Values on the Diagnosis Tool .
- Select "ABS", "Data Monitor" and "PRESS SENSOR" according to this order. Depress the brake pedal and check if "PRESSURE SENSOR" indicates "5 bar" or less when "STOP LAMP SW" of "Data Monitor" turns from "Off" to "On".
Is the inspection result normal?
YES
Inspection End.
NO
GO TO 8.
- CHECK STOP LAMP RELAY CIRCUIT (1)
- Turn the ignition switch OFF.
- Disconnect ABS actuator and electric unit (control unit) harness connector.
- Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
ABS actuator and electric unit (control unit)
-
Condition
Voltage
(Approx.)
Connector
Terminal
E26
30
Ground
Brake pedal depressed
Battery voltage
Brake pedal not depressed
0 V
- Turn the ignition switch ON.
- Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
ABS actuator and electric unit (control unit)
-
Condition
Voltage
(Approx.)
Connector
Terminal
E26
30
Ground
Brake pedal depressed
Battery voltage
Brake pedal not depressed
0 V
Is the inspection result normal?
YES
Replace the ABS actuator and electric unit (control unit). Refer to Removal and Installation .
NO
Repair / replace harness or connector, and GO TO 9.
- CHECK STOP LAMP RELAY CIRCUIT (2)
- Turn the ignition switch OFF.
- Disconnect stop lamp relay harness connector.
- Check the continuity between ABS actuator and electric unit (control unit) harness connector and stop lamp relay harness connector.
ABS actuator and electric unit (control unit)
Stop lamp relay
Continuity
Connector
Terminal
Connector
Terminal
E26
30
E34
5
Yes
- Check the continuity between ABS actuator and electric unit (control unit) harness connector and ground.
ABS actuator and electric unit (control unit)
-
Continuity
Connector
Terminal
E54
30
Ground
No
Is the inspection result normal?
YES
Replace the ABS actuator and electric unit (control unit). Refer to Removal and Installation .
NO
Repair / replace harness or connector. GO TO 10.
- CHECK DATA MONITOR (3)
CONSULT
- Connect ABS actuator and electric unit (control unit) harness connector.
- Connect stop lamp switch harness connector.
- Erase "Self Diagnostic Result" mode of "ABS"
- Turn the ignition switch OFF → ON → OFF.NOTE: Wait at least 10 seconds after turning ignition switch OFF or ON.
- Start the engine.NOTE: Stop the vehicle.
- Select "ABS", "Data Monitor" and "STOP LAMP SW" according to this order. Check that data monitor displays "On" or "Off" when brake pedal is depressed or released. Refer to Values on the Diagnosis Tool .
- Select "ABS", "Data Monitor" and "PRESS SENSOR" according to this order. Depress the brake pedal and check if "PRESSURE SENSOR" indicates "5 bar" or less when "STOP LAMP SW" of "Data Monitor" turns from "Off" to "On".
Is the inspection result normal?
YES
Inspection End.
NO
Replace the ABS actuator and electric unit (control unit). Refer to Removal and Installation .