Trouble Diagnoses for Abnormal Pressure
Whenever system's high and/or low side pressure is abnormal, diagnose using a manifold gauge. The marker above the gauge scale in the following tables indicates the standard (usual) pressure range. Since the standard (usual) pressure, however, differs from vehicle to vehicle, refer to above table (Ambient air temperature-to-operating pressure table).
Both High- and Low-pressure Sides are Too High
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Gauge indication |
Refrigerant cycle |
Probable cause |
Corrective action |
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Both high- and low-pressure sides are too high. |
Pressure is reduced soon after water is splashed on condenser. |
Excessive refrigerant charge in refrigeration cycle |
Reduce refrigerant until specified pressure is obtained. |
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Air suction by cooling fan is insufficient. |
Insufficient condenser cooling performance -
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Poor heat exchange in condenser (After A/C compressor operation stops, high-pressure decreases too slowly.) - Air in refrigeration cycle |
Evacuate and recharge system. |
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Engine tends to overheat. |
Engine cooling systems malfunction. |
Check and repair engine cooling system. |
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- Improper expansion valve adjustment |
Replace expansion valve. |
High-pressure Side is Too High and Low-pressure Side is Too Low
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Gauge indication |
Refrigerant cycle |
Probable cause |
Corrective action |
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High-pressure side is too high and low-pressure side is too low. |
Upper side of condenser and high-pressure side are hot, however, liquid tank is not so hot. |
High-pressure tube or parts located between A/C compressor and condenser are clogged or crushed. |
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High-pressure Side is Too Low and Low-pressure Side is Too High
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Gauge indication |
Refrigerant cycle |
Probable cause |
Corrective action |
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High-pressure side is too low and low-pressure side is too high. |
High- and low-pressure sides become equal soon after A/C compressor operation stops. |
A/C compressor pressure operation is improper. - Damaged inside A/C compressor packings. |
Replace A/C compressor. |
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No temperature difference between high- and low-pressure sides. |
A/C compressor pressure operation is improper. - Damaged inside A/C compressor packings. |
Replace A/C compressor. |
Both High- and Low-pressure Sides are Too Low
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Gauge indication |
Refrigerant cycle |
Probable cause |
Corrective action |
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Both high- and low-pressure sides are too low. |
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Liquid tank inside is slightly clogged. |
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High-pressure pipe located between liquid tank and internal heat exchanger is clogged. |
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Expansion valve and liquid tank are warm or only cool when touched. |
Low refrigerant charge. - Leaking fittings or components. |
Check refrigerant system for leaks. Refer to Leak Test . |
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There is a big temperature difference between expansion valve inlet and outlet while the valve itself is frosted. |
Expansion valve closes a little compared with the specification. -
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An area of the low-pressure pipe is colder than areas near the evaporator outlet. |
Internal heat exchanger is clogged or crushed. |
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airflow volume is too low. |
Evaporator is frozen. |
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Low-pressure Side Sometimes Becomes Negative
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Gauge indication |
Refrigerant cycle |
Probable cause |
Corrective action |
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Low-pressure side sometimes becomes negative. |
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Refrigerant does not discharge cyclically. - Moisture is frozen at expansion valve outlet and inlet. - Water is mixed with refrigerant. |
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Low-pressure Side Becomes Negative
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Gauge indication |
Refrigerant cycle |
Probable cause |
Corrective action |
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Low-pressure side becomes negative. |
Liquid tank or front/rear side of expansion valve's pipe is frosted or dewed. |
High-pressure side is closed and refrigerant does not flow. - Expansion valve or liquid tank is frosted. |
Leave the system at rest until no frost is present. Start it again to check whether or not the malfunction is caused by water or foreign particles.
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