Diagnosis Procedure
- CHECK FOR CURRENT DTC
- Turn ignition switch ON.
- Connect CONSULT and check for existing "ENGINE" diagnostic trouble codes.
Is P245C-00 DTC current?
YES
GO TO 2 .
NO
Refer to Intermittent Incident .
- INSPECT EGR BYPASS VALVE ACTUATOR AND ELECTRICAL CONNECTIONS
- Turn ignition switch OFF.
- Disconnect the EGR bypass valve actuator connector.
- Inspect connector for the following:
- Loose connector.
- Corroded pins.
- Bent or broken pins.
- Pushed back or expanded pins.
- Moisture in or on the connector.
- Missing or damaged connector seals.
- Dirt or debris on or in the connector pins.
- Connector shell broken.
- Wire insulation damage.
- Damaged connector locking tab.
Is the inspection result normal?
YES
GO TO 3 .
NO
- Repair or replace error-detected parts.
- GO TO 8 .
- CHECK EGR BYPASS MOTOR RETURN CIRCUIT FOR SHORT TO GROUND
- Disconnect the ECM.
- Check for continuity between EGR bypass valve connector F145 motor return circuit signal terminal 5 and ground.
EGR bypass valve
Ground
Continuity
Connector
Terminal
F145
5
-
No
Is the inspection result normal?
YES
GO TO 4 .
NO
- Repair or replace harness for a short to ground.
- GO TO 8.
- CHECK THE EGR BYPASS MOTOR RETURN CIRCUIT FOR OPEN OR HIGH RESISTANCE
Check the return circuit for continuity between the ECM connector and the EGR bypass valve connector.
ECM
EGR bypass valve
Continuity
Connector
Terminal
Connector
Terminal
F101
159
F145
5
Yes
Is the inspection result normal?
YES
GO TO 5 .
NO
- Repair open circuit in harness or connectors.
- GO TO 8 .
- CHECK EGR BYPASS MOTOR POWER CIRCUIT FOR SHORT TO GROUND
Check for continuity between EGR bypass valve connector F145 motor power circuit terminal 1 and ground.
EGR bypass valve
Ground
Continuity
Connector
Terminal
F145
1
-
No
Is the inspection result normal?
YES
GO TO 6 .
NO
- Repair or replace harness for a short to ground.
- GO TO 8.
- CHECK THE EGR BYPASS MOTOR POWER CIRCUIT FOR OPEN OR HIGH RESISTANCE
Check the power circuit for continuity between the ECM connector and the EGR bypass valve connector.
ECM
EGR bypass valve
Continuity
Connector
Terminal
Connector
Terminal
F101
180
F145
1
Yes
Is the inspection result normal?
YES
- Replace EGR bypass valve. Refer to Removal and Installation .
- GO TO 7 .
NO
- Repair open circuit in harness or connectors.
- GO TO 8 .
- CHECK FOR CURRENT DTC
- Connect all harness connectors.
- Turn ignition switch ON.
- Using CONSULT, check for current "ENGINE" diagnostic trouble codes.
Is P245C-00 DTC current?
YES
- Replace the ECM. Refer to Removal and Installation .
- GO TO 8 .
NO
- The removal and installation of the connector corrected the issue.
- GO TO 8 .
- ERASE CURRENT DTCS
- Turn ignition switch OFF.
- Connect all harness connectors.
- Turn ignition switch ON.
- Using CONSULT, erase ENGINE diagnostic trouble codes.
- Operate the engine within the "Conditions for Clearing DTC".
- Using CONSULT, check for current "ENGINE" diagnostic trouble codes.
Is P245C-00 DTC current?
YES
Return to Diagnosis Procedure. Refer to DTC Description .
NO
Repair complete.