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Home >> Nissan-Datsun >> 2021 >> NV2500 HD S >> Repair and Diagnosis >> External Pages >> Different car >> Section 216 (Engine Control System (DTC/Circuit Diagnosis) (CUMMINS 5.0L) (4 Of 6)) >> DTC/Circuit Diagnosis >> DTC P203D-00: REDUCTANT Level Sensor Circuit High >> Diagnosis Procedure

Diagnosis Procedure

WARNING: This page is about a different car, the 2018 Nissan Titan XD. However, it is still accessible from the selected car via links, so may be relevant.
  1. CHECK DTC PRIORITY 
    1. Turn ignition switch ON.
    2. Connect CONSULT and check for other existing "ENGINE" diagnostic trouble codes.

    If DTC P21CA-00 is present, perform the confirmation procedure (trouble diagnosis) for this other DTC first.

    Is applicable DTC detected?

    YES

    Perform diagnosis of applicable DTC. Refer to DTC Index .

    NO

    GO TO 2 .

  2. CHECK FOR CURRENT DEF LEVEL SENSOR DTC 

    Check for DTC P203D-00 current on the CONSULT screen.

    Is applicable DTC current?

    YES

    GO TO 3 .

    NO

    Refer to Intermittent Incident .

  3. INSPECT DEF SUPPLY PUMP ASSEMBLY AND ELECTRICAL CONNECTIONS 
    1. Turn ignition switch OFF.
    2. Disconnect the DEF supply pump assembly connector.
    3. Inspect connector and pins for the following:
      • Loose connector.
      • Corroded pins.
      • Bent or broken pins.
      • Pushed back or expanded pins.
      • Moisture in or on the connector.
      • Missing or damaged connector seals.
      • Dirt or debris on or in the connector pins.
      • Connector shell broken.
      • Wire insulation damage.
      • Damaged connector locking tab.

    Is the inspection result normal?

    YES

    GO TO 4 .

    NO

    Repair or replace error-detected parts.

  4. CHECK THE CIRCUIT RESPONSE 
    1. Turn ignition switch ON.
    2. Wait for 1 minute.
    3. Connect CONSULT and check for current "ENGINE" diagnostic trouble codes.

    Is DTC P203C-00 current and P203D-00 past?

    YES

    GO TO 5 .

    NO

    GO TO 7 .

  5. CHECK DEF LEVEL SENSOR POWER SUPPLY AND SIGNAL CIRCUITS 
    1. Turn ignition switch ON.
    2. Check voltage between DEF supply pump assembly connector sensor 5V and ground circuit terminals.

      DEF supply pump assembly

      Voltage (V)

      (Approx.)

      Connector

      Terminal (+)

      Terminal (-)

      C204

      5

      14

      Approx. 5

    Is the inspection result normal?

    YES

    GO TO 6 .

    NO

    GO TO 7 .

  6. CHECK THE DTC AND VERIFY SENSOR CONDITION 
    1. Turn ignition OFF.
    2. Reconnect the DEF supply pump assembly.
    3. Turn ignition switch ON and wait 30 seconds.
    4. Connect CONSULT and check for current "ENGINE" diagnostic trouble codes.

    Is P203D-00 DTC current?

    YES

    Replace the aftertreatment DEF dosing unit. Refer to Exploded View

    NO

    The removal and installation of the connector corrected the issue.

  7. INSPECT DEF CONTROL MODULE AND ELECTRICAL CONNECTIONS 
    1. Turn ignition OFF.
    2. Disconnect the DEF control module.
    3. Inspect both connectors and pins for the following:
      • Loose connector.
      • Corroded pins.
      • Bent or broken pins.
      • Pushed back or expanded pins.
      • Moisture in or on the connector.
      • Missing or damaged connector seals.
      • Dirt or debris on or in the connector pins.
      • Connector shell broken.
      • Wire insulation damage.
      • Damaged connector locking tab.

    Is the inspection result normal?

    YES

    GO TO 8 .

    NO

    Repair or replace error-detected parts.

  8. CHECK TANK LEVEL SENSOR GROUND CIRCUIT FOR OPEN 

    Check the ground circuit for continuity between the DEF control module and the DEF supply pump assembly.

    DEF control module

    DEF supply pump assembly

    Continuity

    Connector

    Terminal

    Connector

    Terminal

    C205

    26

    C204

    14

    Yes

    Is the inspection result normal?

    YES

    GO TO 9 .

    NO

    Repair open circuit in harness or connectors.

  9. CHECK TANK LEVEL SENSOR SIGNAL CIRCUIT FOR SHORT TO OTHER CIRCUITS 

    Check the continuity between DEF tank level sensor signal and all other circuits at the DEF control module harness connector.

    DEF control module

    Continuity

    Connector

    Terminal

    Terminal

    C205

    20

    All others

    No

    Is the inspection result normal?

    YES

    GO TO 10 .

    NO

    Repair short circuit in harness or connectors.

  10. CHECK TANK LEVEL SENSOR POWER CIRCUIT FOR SHORT TO OTHER CIRCUITS 

    Check the continuity between DEF tank level sensor 5 volt supply and all other circuits at the DEF control module harness connector.

    DEF control module

    Continuity

    Connector

    Terminal

    Terminal

    C205

    28

    All others

    No

    Is the inspection result normal?

    YES

    GO TO 11 .

    NO

    Repair or replace harness for a short circuit.

  11. CHECK THE DTC AND VERIFY SENSOR CONDITION 
    1. Reconnect all components.
    2. Turn ignition switch ON and wait 30 seconds.
    3. Connect CONSULT and check for current "ENGINE" diagnostic trouble codes.

    Is P203D-00 DTC current?

    YES

    Replace DEF control module. Refer to Exploded View .

    NO

    The removal and installation of the connector corrected the issue.

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