Diagnosis Procedure
- CHECK DTC PRIORITY
- Turn ignition switch ON.
- Connect CONSULT and check for "ENGINE" diagnostic trouble codes.
- Check for DTC P1614-00 being current on the CONSULT screen.
Is applicable DTC detected?
YES
GO TO 2 .
NO
Refer to Intermittent Incident .
- CHECK DTC PRIORITY
Check for DTC P0562-00, P0563-00, P2503-00 or P2504-00 being current on the CONSULT screen.
Is applicable DTC detected?
YES
Refer to DTC Index .
NO
GO TO 3 .
- INSPECT DPF TEMPERATURE SENSOR MODULE AND CONNECTOR PINS
- Turn ignition switch OFF.
- Disconnect DPF temperature sensor module connector C29.
- Inspect the harness and module connector pins for the following:
- Loose connector
- Corroded pins
- Bent or broken pins
- Pushed back or expanded pins
- Moisture in or on the connector
- Missing or damaged connector seals
- Dirt or debris on or in the connector pins
- Connector shell broken
- Wire insulation damage
- Damaged connector locking tab.
Is the inspection result normal?
YES
GO TO 4 .
NO
Repair or replace error-detected parts.
- CHECK BATTERY SUPPLY VOLTAGE
- Turn ignition switch OFF.
- Disconnect DPF temperature sensor module connector C29.
- Turn ignition switch ON.
- Check voltage between DPF temperature sensor module connector C29 and ground.
DPF temperature sensor module
Ground
Condition
Voltage (V)
(Approx.)
Connector
Terminal
C29
3
-
Ignition switch ON
> 18 V
Engine cranking
Engine at idle
Is the inspection result normal?
YES
GO TO 7 .
NO
GO TO 5 .
- CHECK FOR CORRECT DPF TEMPERATURE SENSOR MODULE
- Turn ignition switch OFF.
- Remove the DPF temperature sensor module. Refer to Removal and Installation .
- Verify that the DPF temperature sensor module is correct for the engine configuration.
Is the DPF temperature control module correct for the engine configuration?
YES
GO TO 6 .
NO
Replace DPF temperature sensor module. Refer to Removal and Installation .
- CHECK CONDITION OF DPF TEMPERATURE SENSOR MODULE
- Turn ignition switch OFF.
- Connect DPF temperature sensor module connector C29.
- Connect CONSULT and check for "ENGINE" diagnostic trouble codes.
- Start and idle the engine.
- Check for DTC P1614-00 being current on the CONSULT screen.
Is applicable DTC detected?
YES
Replace DPF temperature sensor module. Refer to Removal and Installation .
NO
Refer to Intermittent Incident .
- CHECK BATTERY VOLTAGE
Test the voltage of the battery. Refer to Work Flow .
Is the battery voltage greater than 18 V?
YES
Check the battery overcharging condition. Refer to Work Flow (With EXP-800 NI or GR8-1200 NI) (with Cummins 5.0L) or Work Flow (Without EXP-800 NI or GR8-1200 NI) (with Cummins 5.0L) .
NO
GO TO 8 .
- CHECK BATTERY SUPPLY VOLTAGE CIRCUIT
- Turn ignition switch OFF.
- Disconnect DPF temperature sensor module connector C29.
- Remove fuse no. 72.
- Turn ignition switch ON.
- Check voltage between DPF temperature sensor module connector C29 and ground.
DPF temperature sensor module
Ground
Voltage (V)
(Approx)
Connector
Terminal
C29
3
-
> 18 V
Is the inspection result normal?
YES
Repair the short to voltage in the battery supply voltage circuit.
NO
Refer to Intermittent Incident .