Diagnosis Procedure
- CHECK DTC PRIORITY
- Turn ignition switch ON.
- Connect CONSULT and check for ENGINE diagnostic trouble codes.
- Check for DTC U029E-00 being current or being past on more than 1 count on the CONSULT screen.
Is DTC U029E-00 detected as current or past for more than 1 count?
YES
GO TO 2 .
NO
Refer to Intermittent Incident .
- CHECK FOR CORRECT ELECTRICAL SYSTEM VOLTAGE SETTING IN CONSULT
- Turn ignition switch ON.
- Connect CONSULT and make sure the electrical system voltage setting is correct for the engine configuration.NOTE: To check the voltage configuration of the engine, disconnect ECM connector E93 and measure the voltage from ECM connector E93 terminal 83 to ground.
Is the electrical system voltage setting correct for the engine configuration?
YES
GO TO 3 .
NO
Use CONSULT to configure the electrical system voltage to match the engine configuration.
- CHECK DTC PRIORITY
- Turn ignition switch ON.
- Connect CONSULT and check for ENGINE diagnostic trouble codes.
- Check for DTC U010E-00 being current or being past on more than 1 count on the CONSULT screen.
Is DTC U010E detected as current or past for more than 1 count?
YES
GO TO 10 .
NO
GO TO 4 .
- CHECK DTC PRIORITY
- Turn ignition switch ON.
- Connect CONSULT and check for ENGINE diagnostic trouble codes.
- Check for DTCs U0106-00, U029D-00, U02A2-00, U1611-00 or U1612-00 being current or being past on more than 1 count on the CONSULT screen.
Are DTCs U0106-00, U029D-00, U02A2-00, U1611-00 or U1612-00 detected as current or past for more than 1 count?
YES
GO TO 9 .
NO
GO TO 5 .
- INSPECT OUTLET NOx SENSOR AND HARNESS CONNECTOR PINS
- Turn ignition switch OFF.
- Disconnect outlet NOx sensor harness connector C33.
- Inspect the outlet NOx sensor connector pins for the following:
- Loose connector
- Corroded pins
- Bent or broken pins
- Pushed back or expanded pins
- Moisture in or on the connector
- Missing or damaged connector seals
- Dirt or debris on or in the connector pins
- Connector shell broken
- Wire insulation damage
- Damaged connector locking tab.
Is the inspection result normal?
YES
GO TO 6 .
NO
Repair or replace error-detected parts.
- CHECK POWER SUPPLY CIRCUIT
- Turn ignition switch OFF.
- Disconnect outlet NOx sensor harness connector C33.
- Turn ignition switch ON.
- Check voltage between outlet NOx sensor connector C33 terminal 4 and terminal 3.
Outlet NOx sensor connector C33
Condition
Voltage
(Approx.)
Terminal
Terminal
4
3
Ignition switch ON
> 10.8 V
Cranking engine
Is the inspection result normal?
YES
GO TO 8.
NO
GO TO 7.
- CHECK POWER SUPPLY CIRCUIT
- Turn ignition switch OFF.
- Disconnect outlet NOx sensor harness connector C33.
- Turn ignition switch ON.
- Check voltage between outlet NOx sensor connector C33 terminal 4 and ground.
Outlet NOx sensor
Ground
Condition
Voltage
(Approx.)
Connector
Terminal
C33
4
-
Ignition switch ON
> 10.8 V
Cranking engine
Is the inspection result normal?
YES
An open or high resistance is present on the ground circuit. Repair or replace error-detected parts.
NO
An open or high resistance is present on the battery supply circuit. Repair or replace error-detected parts.
- CHECK FOR AN OPEN OR SHORT CIRCUIT IN THE OUTLET NOx SENSOR DATA LINK
- Turn ignition switch OFF.
- Disconnect the outlet NOx sensor harness connector C33.
- Disconnect the data link adapter from the service data link connector harness connector.
- Measure the resistance between outlet NOx sensor harness connector C33 terminal 1 and 2.
Outlet NOx sensor connector C33
Resistance
Terminal
Terminal
1
2
54 - 66 Ω
Is the inspection result normal?
YES
Replace outlet NOx sensor. Refer to Removal and Installation .
NO
GO TO 10.
- INSPECT IPDM E/R AND FUSES
- Turn ignition switch OFF.
- Inspect the IPDM E/R and fuses for the following:
- Blown power supply fuses
- Power supply fuse for cracks, burns, corrosion, or discolorations
- Corrosion
- Loose or expanded pins
Is the inspection result normal?
YES
GO TO 10.
NO
Repair or replace error-detected parts.
- CHECK FOR TERMINATING RESISTANCE
- Turn ignition switch OFF.
- Disconnect the data link adapter from the service data link connector harness connector.
- Measure the resistance between Cummins data link connector F190 terminal 1 and terminal 2.
Cummins data link connector F190
Resistance
Terminal
Terminal
1
2
54 - 66 Ω
Is the inspection result normal?
YES
GO TO 12.
NO
GO TO 11.
- CHECK FOR TERMINATING RESISTANCE
- Turn ignition switch OFF.
- Disconnect the data link adapter from the service data link connector harness connector.
- Disconnect the ECM harness connector E93.
- Disconnect outlet NOx sensor harness connector C33.
- Measure the resistance between outlet NOx sensor connector C33 terminal 1 and terminal 2.
Cummins data link connector F190
Resistance
Terminal
Terminal
1
2
108 - 132 Ω
Is the inspection result normal?
YES
A malfunction has been detected in the after treatment side of the CAN2 communication line circuit. Refer to Trouble Diagnosis Flow Chart .
NO
A malfunction has been detected in the engine side of the CAN2 communication line circuit. Refer to Trouble Diagnosis Flow Chart .
- CHECK CAN2 COMMUNICATION LINE (+) FOR SHORT
- Turn ignition switch ON.
- Check voltage between Cummins data link connector F190 terminal 1 and ground.
Cummins data link connector
Ground
Voltage
(Approx.)
Connector
Terminal
F190
1
-
0.1 - 4.5V
Is the inspection result normal?
YES
GO TO 13.
NO
Repair or replace error-detected parts.
- CHECK CAN2 COMMUNICATION LINE (-) FOR SHORT
- Turn ignition switch ON.
- Check voltage between Cummins data link connector F190 terminal 2 and ground.
Cummins data link connector
Ground
Voltage
(Approx.)
Connector
Terminal
F190
2
-
0.1 - 4.5V
Is the inspection result normal?
YES
Refer to Intermittent Incident .
NO
Repair or replace error-detected parts.