Diagnosis Procedure
- CHECK DTC PRIORITY
- Turn ignition switch ON.
- Connect CONSULT and check for ENGINE diagnostic trouble codes.
- Check for DTC P0489-00 being current on the CONSULT screen.
Is DTC P0489-00 detected as current?
YES
GO TO 2 .
NO
Refer to Intermittent Incident .
- INSPECT EGR VALVE AND CONNECTOR PINS
- Turn ignition switch OFF.
- Disconnect EGR valve harness connector F144.
- Inspect the engine harness and EGR valve connector pins for the following:
- Loose connector
- Corroded pins
- Bent or broken pins
- Pushed back or expanded pins
- Moisture in or on the connector
- Missing or damaged connector seals
- Dirt or debris on or in the connector pins
- Connector shell broken
- Wire insulation damage
- Damaged connector locking tab.
Is the inspection result normal?
YES
GO TO 3 .
NO
Repair or replace error-detected parts.
- CHECK FOR A SHORT CIRCUIT TO GROUND IN THE EGR VALVE MOTOR
- Turn ignition switch OFF.
- Disconnect the EGR valve harness connector F144.
- Measure the resistance between the ECM harness connector F101 terminals 134, 135 and ground.
ECM
Ground
Resistance
Connector
Terminal
F101
134
-
> 100k Ω
135
Is resistance greater than 100k ohms?
YES
GO TO 4 .
NO
Replace the EGR valve. Refer to Removal and Installation .
- INSPECT ECM AND HARNESS CONNECTOR PINS
- Turn ignition switch OFF.
- Disconnect ECM harness connector F101.
- Inspect the ECM connector pins for the following:
- Loose connector
- Corroded pins
- Bent or broken pins
- Pushed back or expanded pins
- Moisture in or on the connector
- Missing or damaged connector seals
- Dirt or debris on or in the connector pins
- Connector shell broken
- Wire insulation damage
- Damaged connector locking tab.
Is the inspection result normal?
YES
GO TO 5 .
NO
Repair or replace error-detected parts.
- CHECK FOR A SHORT CIRCUIT TO GROUND IN THE ENGINE HARNESS
- Turn ignition switch OFF.
- Disconnect the ECM harness connector F101.
- Disconnect the EGR valve harness connector F144.
- Measure the resistance between the ECM harness connector F101 terminals 134, 135 and ground.
ECM
Ground
Resistance
Connector
Terminal
F101
134
-
> 100k Ω
135
Is resistance greater than 100k ohms?
YES
GO TO 6 .
NO
Repair or replace the engine harness for a short.
- CHECK FOR A PIN-TO-PIN SHORT CIRCUIT IN THE ENGINE HARNESS
- Turn ignition switch OFF.
- Disconnect the ECM harness connector F101.
- Disconnect the EGR valve harness connector F144.
- Measure the resistance between the ECM harness connector F101 terminals 134, 135 and all other terminals in the ECM harness connector F101.
ECM
ECM
Resistance
Connector
Terminal
Connector
Terminal
F101
134
F101
All
> 100k Ω
135
Is resistance greater than 100k ohms?
YES
GO TO 7 .
NO
Repair or replace the engine harness for a short.
- CHECK FOR PAST DTC
- Connect all components.
- Turn ignition switch ON.
- Connect CONSULT and check for "ENGINE" diagnostic trouble codes.
- Check for DTC P0489-00 being past on the CONSULT screen.
Is DTC P0489-00 detected as past?
YES
The removal and installation of the connector corrected the issue.
NO
Replace ECM. Refer to Removal and Installation .