Diagnosis Procedure
- CHECK DTC PRIORITY
- Turn ignition switch ON.
- Connect CONSULT and check for ENGINE diagnostic trouble codes.
- Check for DTC P040D-00 being current on the CONSULT screen.
Is applicable DTC detected?
YES
GO TO 2 .
NO
Refer to Intermittent Incident .
- INSPECT EGR TEMPERATURE SENSOR AND CONNECTOR PINS
- Turn ignition switch OFF.
- Disconnect EGR temperature sensor from engine harness connector F142.
- Inspect the engine harness and EGR temperature sensor connector pins for the following:
- Loose connector
- Corroded pins
- Bent or broken pins
- Pushed back or expanded pins
- Moisture in or on the connector
- Missing or damaged connector seals
- Dirt or debris on or in the connector pins
- Connector shell broken
- Wire insulation damage
- Damaged connector locking tab
Is the inspection result normal?
YES
GO TO 3 .
NO
Repair or replace error-detected parts.
- CHECK THE CIRCUIT RESPONSE
- Turn ignition switch OFF.
- Disconnect the EGR temperature sensor from the engine harness F142.
- Connect a jumper wire between EGR temperature sensor return terminal 1 and signal circuit terminal 2 at EGR temperature sensor connector F142.
- Turn ignition switch ON and wait 30 seconds.
- Connect CONSULT and check for current ENGINE diagnostic trouble codes.
Did DTC P040C-00 become current and DTC P040D become past?
YES
GO TO 4 .
NO
GO TO 5 .
- CHECK DTCS AND VERIFY SENSOR CONDITION
- Turn ignition switch OFF.
- Connect the EGR temperature sensor to the engine harness connector F142.
- Turn ignition switch ON and wait 30 seconds.
- Connect CONSULT and check for ENGINE diagnostic trouble codes.
- Check for DTC P040D being current on the CONSULT screen.
Is applicable DTC detected?
YES
Replace the EGR temperature sensor. Refer to Removal and Installation .
NO
The removal and installation of the connector corrected the issue.
- INSPECT ECM AND ENGINE HARNESS CONNECTOR PINS
- Turn ignition switch OFF.
- Disconnect ECM from engine harness connector F101.
- Inspect the ECM connector pins for the following:
- Loose connector
- Corroded pins
- Bent or broken pins
- Pushed back or expanded pins
- Moisture in or on the connector
- Missing or damaged connector seals
- Dirt or debris on or in the connector pins
- Connector shell broken
- Wire insulation damage
- Damaged connector locking tab
Is the inspection result normal?
YES
GO TO 6 .
NO
Repair or replace error-detected parts.
- CHECK THE CIRCUIT RESPONSE
- Turn ignition switch OFF.
- Disconnect the engine harness from the ECM.
- Connect a jumper wire between EGR temperature sensor return terminal 170 and signal circuit terminal 154 at the ECM connector F101.
- Turn ignition switch ON and wait 30 seconds.
- Connect CONSULT and check for current ENGINE diagnostic trouble codes.
Did DTC P040C-00 become current and DTC P040D-00 become past?
YES
GO TO 7 .
NO
Replace ECM. Refer to Removal and Installation .
- CHECK FOR AN OPEN CIRCUIT IN THE ENGINE HARNESS
- Turn ignition switch OFF.
- Disconnect the engine harness from the ECM connector F101.
- Disconnect the EGR temperature sensor from the engine harness connector F142.
- Measure the resistance between the ECM connector F101 EGR temperature sensor terminal 170 and the engine harness EGR temperature sensor connector F142 terminal 1.
ECM
EGR temperature sensor
Resistance
Connector
Terminal
Connector
Terminal
F101
170
F142
1
< 10 Ω
Is resistance less than 10 ohms?
YES
GO TO 8 .
NO
Repair or replace the engine harness for an open.
- CHECK FOR AN OPEN CIRCUIT IN THE ENGINE HARNESS
- Turn ignition switch OFF.
- Disconnect the engine harness from the ECM connector F101.
- Disconnect the EGR temperature sensor from the engine harness connector F142.
- Measure the resistance between the ECM connector F101 EGR temperature sensor SIGNAL terminal 154 and the engine harness EGR temperature sensor connector F142 terminal 2.
ECM
EGR temperature sensor
Resistance
Connector
Terminal
Connector
Terminal
F101
154
F142
2
< 10 Ω
Is resistance less than 10 ohms?
YES
GO TO 9 .
NO
Repair or replace the engine harness for an open.
- CHECK FOR A PIN-TO-PIN SHORT CIRCUIT IN THE ENGINE HARNESS
- Turn ignition switch OFF.
- Disconnect the engine harness from the ECM connector F101.
- Disconnect the EGR temperature sensor from the engine harness connector F142.
- Measure the resistance between the EGR temperature sensor SIGNAL terminal 154 in the engine harness ECM connector F101 and all other pins in the engine harness ECM connector F101.
ECM
ECM
Resistance
Connector
Terminal
Connector
Terminal
F101
154
F101
All
> 100k Ω
Is resistance greater than 100k ohms?
YES
Repair or replace the engine harness for an open.
NO
GO TO 10 .
- CHECK DTC PRIORITY
- Connect all components.
- Turn ignition switch ON.
- Connect CONSULT and check for ENGINE diagnostic trouble codes.
- Check for DTC P040D being past on the CONSULT screen.
Is the inspection result normal?
YES
The removal and installation of the connector corrected the issue.
NO
GO TO 2 .