Diagnosis Procedure
- CHECK DTC PRIORITY
- Turn ignition switch ON.
- Connect CONSULT and check for ENGINE diagnostic trouble codes.
- Check for sensor supply DTCs P0652-00 or P0653-00 being current on the CONSULT screen.
Is applicable DTC detected?
YES
Refer to DTC Index .
NO
GO TO 2 .
- CHECK DTC PRIORITY
- Turn ignition switch ON.
- Connect CONSULT and check for ENGINE diagnostic trouble codes.
- Check for DTC P0406-00 being current on the CONSULT screen.
Is DTC P0406-00 detected as current?
YES
GO TO 3 .
NO
Refer to Intermittent Incident .
- INSPECT EGR VALVE POSITION SENSOR AND CONNECTOR PINS
- Turn ignition switch OFF.
- Disconnect EGR valve harness connector F144.
- Inspect the engine harness and EGR valve connector pins for the following:
- Loose connector
- Corroded pins
- Bent or broken pins
- Pushed back or expanded pins
- Moisture in or on the connector
- Missing or damaged connector seals
- Dirt or debris on or in the connector pins
- Connector shell broken
- Wire insulation damage
- Damaged connector locking tab
Is the inspection result normal?
YES
GO TO 4 .
NO
Repair or replace error-detected parts.
- CHECK THE CIRCUIT RESPONSE
- Turn ignition switch OFF.
- Disconnect EGR valve harness connector F144.
- Connect a jumper wire between EGR valve harness connector F144 terminals 3 and 4.
- Turn ignition switch ON and wait 30 seconds.
- Connect CONSULT and check for current ENGINE diagnostic trouble codes.
Did DTC P0405-00 become current and DTC P0406-00 become past?
YES
GO TO 5 .
NO
GO TO 7 .
- CHECK THE SENSOR SUPPLY VOLTAGE AND RETURN CIRCUIT
- Turn ignition switch OFF.
- Disconnect the EGR valve harness connector F144.
- Turn ignition switch ON.
- Measure the voltage between EGR valve harness connector F144 terminals 2 and 3.
EGR valve
Voltage
(Approx.)
Connector
Terminal
Terminal
F144
2
3
4.75V - 5.25V
Is the inspection result normal?
YES
GO TO 6.
NO
GO TO 10.
- CHECK DTCS AND VERIFY SENSOR CONDITION
- Turn ignition switch OFF.
- Connect the EGR valve harness connector F144
- Turn ignition switch ON and wait 30 seconds.
- Connect CONSULT and check for current ENGINE diagnostic trouble codes.
Is DTC P0406-00 current?
YES
Replace the EGR valve. Refer to Removal and Installation .
NO
The removal and installation of the connector corrected the issue.
- INSPECT ECM AND HARNESS CONNECTOR PINS
- Turn ignition switch OFF.
- Disconnect ECM harness connector F101.
- Inspect the ECM connector pins for the following:
- Loose connector
- Corroded pins
- Bent or broken pins
- Pushed back or expanded pins
- Moisture in or on the connector
- Missing or damaged connector seals
- Dirt or debris on or in the connector pins
- Connector shell broken
- Wire insulation damage
- Damaged connector locking tab
Is the inspection result normal?
YES
GO TO 8 .
NO
Repair or replace error-detected parts.
- CHECK THE ECM RESPONSE
- Turn ignition switch OFF.
- Disconnect ECM harness connector F101.
- Connect a jumper wire between ECM harness connector F101 terminals 127 and 152.
- Turn ignition switch ON and wait 30 seconds.
- Connect CONSULT and check for current ENGINE diagnostic trouble codes.
Did DTC P0405-00 become current and DTC P0406-00 become past?
YES
GO TO 9 .
NO
Replace the ECM. Refer to Removal and Installation .
- CHECK PAST DTC
- Connect all components.
- Turn ignition switch ON.
- Connect CONSULT and check for ENGINE diagnostic trouble codes.
- Check for DTC P0406-00 being current on the CONSULT screen.
Is the inspection result normal?
YES
Repair or replace the engine harness.
NO
The removal and installation of the connector corrected the issue.
- INSPECT ECM AND HARNESS CONNECTOR PINS
- Turn ignition switch OFF.
- Disconnect ECM harness connector E93.
- Inspect the ECM connector pins for the following:
- Loose connector
- Corroded pins
- Bent or broken pins
- Pushed back or expanded pins
- Moisture in or on the connector
- Missing or damaged connector seals
- Dirt or debris on or in the connector pins
- Connector shell broken
- Wire insulation damage
- Damaged connector locking tab
Is the inspection result normal?
YES
GO TO 11 .
NO
Repair or replace error-detected parts.
- CHECK THE SENSOR SUPPLY VOLTAGE AND RETURN CIRCUIT
- Turn ignition switch OFF.
- Disconnect the ECM harness connector F101.
- Turn ignition switch ON.
- Measure the voltage between ECM harness connector F101 terminals 106 and 127.
ECM
Voltage
(Approx.)
Connector
Terminal
Terminal
F101
106
127
4.75V - 5.25V
Is the inspection result normal?
YES
GO TO 12.
NO
Replace the ECM. Refer to Removal and Installation .
- CHECK PAST DTC
- Connect all components.
- Turn ignition switch ON.
- Connect CONSULT and check for ENGINE diagnostic trouble codes.
- Check for DTC P0406-00 being past on the CONSULT screen.
Is the inspection result normal?
YES
The removal and installation of the connector corrected the issue.
NO
Repair or replace the engine harness.