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Home >> Nissan-Datsun >> 2021 >> NV2500 HD S >> Repair and Diagnosis >> External Pages >> Different car >> Section 209 (Engine Control System (DTC/Circuit Diagnosis) (CUMMINS 5.0L) (3 Of 6)) >> DTC/Circuit Diagnosis >> DTC P0405-00: EGR Sensor Circuit Low >> Diagnosis Procedure

Diagnosis Procedure

WARNING: This page is about a different car, the 2018 Nissan Titan XD. However, it is still accessible from the selected car via links, so may be relevant.
  1. CHECK DTC PRIORITY 
    1. Turn ignition switch ON.
    2. Connect CONSULT and check for ENGINE diagnostic trouble codes.
    3. Check for sensor supply DTC P0652-00 or P0653-00 being current on the CONSULT screen.

    Is applicable DTC detected?

    YES

    Refer to DTC Index .

    NO

    GO TO 2 .

  2. CHECK DTC PRIORITY 
    1. Turn ignition switch ON.
    2. Connect CONSULT and check for ENGINE diagnostic trouble codes.
    3. Check for DTC P0405-00 being current on the CONSULT screen.

    Is DTC P0405-00 detected as current?

    YES

    GO TO 3 .

    NO

    Refer to Intermittent Incident .

  3. INSPECT EGR VALVE POSITION SENSOR AND CONNECTOR PINS 
    1. Turn ignition switch OFF.
    2. Disconnect EGR valve position sensor harness connector F144.
    3. Inspect the engine harness and EGR valve connector pins for the following:
      • Loose connector
      • Corroded pins
      • Bent or broken pins
      • Pushed back or expanded pins
      • Moisture in or on the connector
      • Missing or damaged connector seals
      • Dirt or debris on or in the connector pins
      • Connector shell broken
      • Wire insulation damage
      • Damaged connector locking tab

    Is the inspection result normal?

    YES

    GO TO 4 .

    NO

    Repair or replace error-detected parts.

  4. CHECK THE CIRCUIT RESPONSE 
    1. Turn ignition switch OFF.
    2. Disconnect EGR valve harness connector F144.
    3. Turn ignition switch ON and wait 30 seconds.
    4. Connect CONSULT and check for current ENGINE diagnostic trouble codes.

    Did DTC P0406-00 become current and DTC P0405-00 become past?

    YES

    GO TO 5 .

    NO

    GO TO 7 .

  5. CHECK THE SENSOR SUPPLY VOLTAGE AND RETURN CIRCUIT 
    1. Turn ignition switch OFF.
    2. Disconnect the EGR valve harness connector F144.
    3. Turn ignition switch ON.
    4. Measure the voltage between EGR valve position sensor harness connector F144 terminals 2 and 3.

      EGR valve

      Voltage

      (Approx.)

      Connector

      Terminal

      Terminal

      F144

      2

      3

      4.75V - 5.25V

    Is inspection result normal?

    YES

    GO TO 6.

    NO

    GO TO 10.

  6. CHECK DTCS AND VERIFY SENSOR CONDITION 
    1. Turn ignition switch OFF.
    2. Connect the EGR valve harness connector F144.
    3. Turn ignition switch ON and wait 30 seconds.
    4. Connect CONSULT and check for current ENGINE diagnostic trouble codes.

    Is DTC P0405-00 current?

    YES

    Replace the EGR valve. Refer to Removal and Installation .

    NO

    The removal and installation of the connector corrected the issue.

  7. INSPECT ECM AND HARNESS CONNECTOR PINS 
    1. Turn ignition switch OFF.
    2. Disconnect ECM harness connector F101.
    3. Inspect the ECM connector pins for the following:
      • Loose connector
      • Corroded pins
      • Bent or broken pins
      • Pushed back or expanded pins
      • Moisture in or on the connector
      • Missing or damaged connector seals
      • Dirt or debris on or in the connector pins
      • Connector shell broken
      • Wire insulation damage
      • Damaged connector locking tab

    Is the inspection result normal?

    YES

    GO TO 8 .

    NO

    Repair or replace error-detected parts.

  8. CHECK THE ECM RESPONSE 
    1. Turn ignition switch OFF.
    2. Disconnect ECM harness connector F101.
    3. Turn ignition switch ON and wait 30 seconds.
    4. Connect CONSULT and check for current ENGINE diagnostic trouble codes.

    Did DTC P0406-00 become current and DTC P0405-00 become past?

    YES

    GO TO 9 .

    NO

    Replace ECM. Refer to Removal and Installation .

  9. CHECK FOR PAST DTC 
    1. Connect all components.
    2. Turn ignition switch ON.
    3. Connect CONSULT and check for ENGINE diagnostic trouble codes.
    4. Check for DTC P0405 being current on the CONSULT screen.

    Is DTC P0405-00 detected as current?

    YES

    Repair or replace harness for an open.

    NO

    The removal and installation of the connector corrected the issue.

  10. INSPECT ECM AND HARNESS CONNECTOR PINS 
    1. Turn ignition switch OFF.
    2. Disconnect ECM harness connector F101.
    3. Inspect the ECM connector pins for the following:
      • Loose connector
      • Corroded pins
      • Bent or broken pins
      • Pushed back or expanded pins
      • Moisture in or on the connector
      • Missing or damaged connector seals
      • Dirt or debris on or in the connector pins
      • Connector shell broken
      • Wire insulation damage
      • Damaged connector locking tab

    Is the inspection result normal?

    YES

    GO TO 8 .

    NO

    Repair or replace error-detected parts.

  11. CHECK THE SENSOR SUPPLY VOLTAGE AND RETURN CIRCUIT 
    1. Turn ignition switch OFF.
    2. Disconnect the ECM harness connector F101.
    3. Turn ignition switch ON.
    4. Measure the voltage between EGR valve harness connector F144 terminals 2 and 3.

      EGR valve

      Voltage

      (Approx.)

      Connector

      Terminal

      Terminal

      F144

      2

      3

      4.75-5.25

    Is inspection result normal?

    YES

    GO TO 12.

    NO

    Replace ECM. Refer to Removal and Installation .

  12. CHECK FOR PAST DTC 
    1. Connect all components.
    2. Turn ignition switch ON.
    3. Connect CONSULT and check for ENGINE diagnostic trouble codes.
    4. Check for DTC P0405-00 being past on the CONSULT screen.

    Is DTC P0405-00 detected as past?

    YES

    The removal and installation of the connector corrected the issue.

    NO

    Repair or replace harness for an open.