Diagnosis Procedure
- CHECK DTC PRIORITY
- Turn ignition switch ON.
- Connect CONSULT and check for "ENGINE" diagnostic trouble codes.
- Are any of the following displayed as current or do they have high past counts on the CONSULT screen:
- P0102-00
- P0103-00
- P0104-00
- P0106-00
- P0107-00
- P0108-00
- P012B-00
- P012C-00
- P012D-00
- P0299-00
- P0471-00
- P2280-00
- P2580-00
- Any turbocharger DTCs
- Any EGR bypass DTCs
- Any EGR valve DTCs
Is applicable DTC detected?
YES
Refer to DTC Index .
NO
GO TO 2 .
- CHECK DATA MONITOR
Check charge air cooler outlet pressure Data Monitor item on the CONSULT screen.
Is the reading within ± 10.3 kPa (1.5 psi) of local barometric pressure?
YES
GO TO 3 .
NO
Replace the engine charge air cooler outlet pressure/temperature sensor. Refer to Removal and Installation .
- CHECK EGR SYSTEM FOR LEAKS AND RESTRICTION
- Turn ignition switch OFF.
- Check the EGR system plumbing for leaks and restrictions:NOTE: Leaks can be easily noted by traces of soot.
- Check the exhaust transfer tubes for leaks and restrictions.
- Check the exhaust bypass tubes for leaks and restrictions.
Is the inspection result normal?
YES
GO TO 4 .
NO
Repair or replace error-detected parts.
- CHECK EGR VALVE FOR RESTRICTION
Check the EGR valve for restrictions.
Is the inspection result normal?
YES
GO TO 5 .
NO
Repair or replace the EGR valve. Refer to Removal and Installation .
- CHECK EGR COOLER FOR RESTRICTION
Check the EGR cooler for restrictions.
Is the inspection result normal?
YES
GO TO 6 .
NO
Repair or replace the EGR cooler. Refer to Removal and Installation .
- CHECK CHARGE-AIR COOLER AND CHARGE-AIR PLUMBING FOR LEAKS
- Start the engine.
- Check the charge-air cooler and charge-air plumbing for leaks.
- Check the charge-air cooler connections for leaks between the turbocharger compressor outlet and the charge-air cooler.
- Check the charge-air cooler connections between the charge-air cooler and the intake manifold.
- Inspect the intake manifold gasket for leaks.
- Inspect the charge-air cooler hoses for leaks or loose connections. Check the Exhaust bypass tubes for leaks and restrictions.
- Inspect the charge-air cooler clamps to make sure they are tight.
- Inspect the charge-air plumbing for cracks.
Is the inspection result normal?
YES
GO TO 7 .
NO
Repair or replace error-detected parts.
- CHECK FOR AIR INTAKE RESTRICTION
Check for air intake restriction.
Is the inspection result normal?
YES
Inspection End.
NO
Repair or replace error-detected parts.