Diagnosis Procedure
- CHECK DTC PRIORITY
- Turn ignition switch ON.
- Connect CONSULT and check for ENGINE diagnostic trouble codes.
- Check for DTC P0384-00 being current on the CONSULT screen.
Is DTC P0384-00 detected as current?
YES
GO TO 2 .
NO
Refer to Intermittent Incident .
- CHECK DTC PRIORITY
- Turn ignition switch ON.
- Connect CONSULT and check for ENGINE diagnostic trouble codes.
- Are any of the following displayed as current on the CONSULT screen:
- P0562-00
- P0563-00
- P0686-00
- P0687-00
- P2503-00
- P2504-00
Is applicable DTC detected?
YES
Refer to DTC Index .
NO
GO TO 3 .
- INSPECT GLOW PLUG CONTROL MODULE AND CONNECTOR PINS
- Turn ignition switch OFF.
- Disconnect glow plug control module harness connector F102.
- Inspect the harness connector and glow plug control module pins for the following:
- Loose connector
- Corroded pins
- Bent or broken pins
- Pushed back or expanded pins
- Moisture in or on the connector
- Missing or damaged connector seals
- Dirt or debris on or in the connector pins
- Connector shell broken
- Wire insulation damage
- Damaged connector locking tab
Is the inspection result normal?
YES
GO TO 4 .
NO
Repair or replace error-detected parts.
- CHECK THE GLOW PLUG CONTROL MODULE VOLTAGE
- Turn ignition switch OFF.
- Disconnect the glow plug control module harness connector E69.
- Turn ignition switch ON.
- Measure the voltage between glow plug control module harness connector E69 terminal 1 and ground.
Glow plug control module
-
Voltage
(Approx.)
Connector
Terminal
E69
1
Ground
> 16.5V
Is the inspection result normal?
YES
GO TO 6 .
NO
GO TO 5 .
- CHECK THE CIRCUIT RESPONSE
- Turn ignition switch OFF.
- Connect the glow plug control module connectors.
- Turn ignition switch ON.
- Connect CONSULT and check for current ENGINE diagnostic trouble codes.
Is DTC P0384-00 current?
YES
Replace glow plug control module. Refer to Removal and Installation .
NO
The removal and installation of the connector corrected the fault.
- CHECK THE BATTERY VOLTAGE
- Turn ignition switch OFF.
- Measure the voltage of the battery.
Is the battery voltage > 16.5V?
YES
Troubleshoot the cause of the overcharging condition. Refer to Work Flow (With EXP-800 NI or GR8-1200 NI) (with Cummins 5.0L) or Work Flow (Without EXP-800 NI or GR8-1200 NI) (with Cummins 5.0L) .
NO
Inspection End.