Removal and Installation - XD Models: Installation
Installation in the reverse order of removal.
- Install A/T fluid cooler bracket that attaches to engine to specification in sequence shown, below.
Bolts 1 - 3 m
:35.3 N.m (3.6 kg-m, 26 ft-lb)
- Do not reuse copper washers.
- Be careful not to damage A/T fluid cooler core.
- Be careful not to damage condenser core, condenser pipe and liquid tank.
- Refer to the following when installing A/T fluid cooler hoses.
Hose name
Hose end
Paint mark
Position of hose clamp *
A/T fluid cooler hose A
A/T fluid cooler tube A side
Facing upward
C
A/T fluid warmer side
Facing upward
J
A/T fluid cooler hose B
A/T fluid warmer side
Facing leftward
E
A/T fluid cooler tube B side
Facing downward
B
A/T fluid cooler hose C
A/T fluid cooler tube B side
Facing rightward
E
A/T fluid cooler side
Facing upward
F
A/T fluid cooler hose D
A/T fluid cooler side
-
C
A/T fluid cooler tube C side
-
G
A/T fluid cooler hose E
A/T fluid cooler tube C side
Facing downward
B
A/T fluid cooler tube D side
Facing rightward
D
*: Refer to the illustrations for the specific position each hose clamp tab.
- The illustrations indicate the view from the hose ends.
H
: Vehicle upper
I
: Vehicle front
- When installing hose clamps center line of each hose clamp tab should be positioned as shown in the figure, above.
- Insert A/T fluid cooler hoses according to dimension "L" described below.
A/T fluid cooler hose (1)
Insertion side tube (2)
Tube type
Dimension "L"
A/T fluid cooler hose A
A/T fluid cooler tube A
A
30-33 mm (1.18-1.30 in) [End reaches the 2-stage bulge (C).]
A/T fluid warmer tube
A/T fluid cooler hose B
A/T fluid warmer tube
B
Insert the hose until the hose touches the A/T fluid warmer.
A/T fluid cooler tube B
A
30-33 mm (1.18 - 1.30 in) [End reaches the 2-stage bulge (C).]
A/T fluid cooler hose C
A/T fluid cooler tube B
A/T fluid cooler tube
A/T fluid cooler hose D
A/T fluid cooler tube
A/T fluid cooler tube C
A/T fluid cooler hose E
A/T fluid cooler tube C
A/T fluid cooler tube D
- Set hose clamps (1) at the both ends of A/T fluid cooler hoses (2) with dimension "A" from the hose edge.
Dimension "A"
: 5 - 9 mm (0.20 - 0.35 in)
- Hose clamp should not interfere with the bulge of fluid cooler tube.
- The illustrations indicate the view from the hose ends.