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Home >> Nissan-Datsun >> 2021 >> NV2500 HD S >> Repair and Diagnosis >> External Pages >> Different car >> Section 169 (Brake System) >> Unit Disassembly And Assembly >> Rear Brake Caliper >> Disassembly and Assembly >> Assembly

Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2018 Nissan Titan XD and 2018 Nissan Titan. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install bleeder valve and cap.
  2. Apply rubber grease to each piston seal and install them to the brake caliper body.
    CAUTION: Do not reuse piston seal.
    • XD Models
      GNSAWFIA1302Z-302Courtesy of NISSAN NORTH AMERICA, INC.

      (1)

      : Piston seal
    • Non-XD Models
      GNSJPFIA0039Z-039Courtesy of NISSAN NORTH AMERICA, INC.

      (1)

      : Piston seal
  3. Apply brake fluid to the piston boots. Cover each piston end with a piston boot, and then install cylinder side lip on piston boot securely into a groove on brake caliper body.
    CAUTION: Do not reuse piston boots.
    • XD Models
      GNSAWFIA1303Z-303Courtesy of NISSAN NORTH AMERICA, INC.

      (1)

      : Piston boot

      (2)

      : Piston end
    • Non-XD Models
      GNSJPFIA0739Z-739Courtesy of NISSAN NORTH AMERICA, INC.

      (1)

      : Piston boot

      (2)

      : Piston end
  4. Apply brake fluid to each piston (1). Push each piston into cylinder body by hand and push piston boot (2) piston-side lip into the piston groove.
    GNSJPFIA0034Z-034Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION: Press the piston evenly and vary the pressing point to prevent cylinder inner wall from being rubbed.
  5. Apply Niglube RM grease to thread, conical portion and sliding portion of new guide pins.
  6. Apply Niglube RM grease to pin sliding holes on caliper body.
  7. Attach new slide pin boots (1) to groove portion (A) of the caliper body. Large diameter opening is attached to the body.
    GNSALFIA0675Z-675Courtesy of NISSAN NORTH AMERICA, INC.
  8. Insert guide pins into pin sliding holes on the caliper body. The guide pin with rubber bushing goes into the bleeder side pin hole (top hole when mounted to vehicle).
  9. Hand tighten both guide pins to torque member first. Make sure the guide pins are attached without pinching the pin boots.
  10. Tighten the pins to the specified torque. Refer to Exploded View .
  11. Put the new pin caps on.
  12. Install the brake pads.
  13. Install the brake caliper to the vehicle. Refer to Removal and Installation .
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