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Removal and Installation: Installation

WARNING: This page is about a different car, the 2018 Nissan Titan XD. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the intake manifold gaskets (1) in the intake manifold (2).
    GNSALBIA1971Z-971Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION: Do not reuse the intake manifold gaskets.
    NOTE: Be sure all gaskets are in place and properly seated.
  2. Install a new gasket (2) onto the EGR bypass exhaust transfer tube (1).
    GNSALBIA1979Z-979Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION: Do not reuse the gasket.
  3. Use a suitable water-based lubricant to lubricate the EGR cooler return and supply line O-rings (1) and the EGR bypass valve coolant tube O-rings (2).
    GNSALBIA1980Z-980Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION: Do not reuse the O-rings.
  4. Install the EGR bypass valve coolant tube (2) and bolt (A) to the front cover.
    GNSALBIA1981Z-981Courtesy of NISSAN NORTH AMERICA, INC.
    NOTE: Be sure that the air inlet clamp (1) is moved away for installing the intake manifold.
  5. Lower the intake manifold (1) onto the engine. Be sure the EGR cooler coolant return and supply lines fit into the water transfer connection. Be sure the EGR bypass valve coolant tube fits into the front cover.
    GNSALBIA1966Z-966Courtesy of NISSAN NORTH AMERICA, INC.
    WARNING:
    • To avoid the risk of personal injury, use lifting equipment or acquire assistance when lifting components or assemblies that weight more than 23 kg (50 lbs).
    • Do not bump or crush the glow plug harness connectors when removing intake manifold assembly.
    NOTE: Check that all intake manifold gaskets (2) are in place and properly seated.

    (A)

    : Bolts
  6. Install the EGR cooler return and supply line bolts (B) and EGR bypass coolant tube bolt (A).
    GNSALBIA1983Z-983Courtesy of NISSAN NORTH AMERICA, INC.

    Bolts (A) and (B)

    : 7.4 N.m (0.75 kg-m, 65 in-lb)
  7. Install the intake manifold bolts and tighten in the order shown.
    GNSALBIA1984Z-984Courtesy of NISSAN NORTH AMERICA, INC.

    Intake manifold bolts

    : 18 N.m (1.8 kg-m, 13 ft-lb)

    SYMBOL

    : Front
  8. Apply a coating of anti-seize and install bolts (A) for the EGR bypass tube (1) and tighten to the specified torque.
    GNSAWBIA3400Z-400Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:
    • Do not reuse the gasket.
    • Do not reuse bolts.

    Bolts (A)

    : 18 N.m (1.8 kg-m, 13 ft-lb)
  9. Install bolt (A) holding the air intake connection (1) to the air intake connection bracket (2).
    GNSALBIA1962Z-962Courtesy of NISSAN NORTH AMERICA, INC.

    Bolt (A)

    : 18 N.m (1.8 kg-m, 13 ft-lb)
  10. Install bolts (A) for the EGR valve (1) and tighten to the specified torque.
    GNSALBIA1960Z-960Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION: Do not reuse the gasket.

    Bolts (A)

    : 23 N.m (2.3 kg-m, 17 ft-lb)
  11. Install the bolt (A) that secures the air inlet connection to the air intake connection (1).
    GNSALBIA1964Z-964Courtesy of NISSAN NORTH AMERICA, INC.

    Bolt (A)

    : 4.5 N.m (0.46 kg-m, 40 in-lb)
  12. Install the breather tube clamp bolt (A) from the air intake connection (1).
    GNSALBIA1965Z-965Courtesy of NISSAN NORTH AMERICA, INC.

    Bolt (A)

    : 7.4 N.m (0.75 kg-m, 65 in-lb)
  13. Installation of the remaining components is in the reverse order of removal.
    NOTE:
    • Use CONSULT to calibrate the rotary turbine control valve actuator. Refer to Description .
    • Operate the engine and check for leaks.
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