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Home >> Nissan-Datsun >> 2021 >> NV2500 HD S >> Repair and Diagnosis >> External Pages >> Different car >> Section 126 (Engine Mechanical (CUMMINS 5.0L) (1 Of 2)) >> Removal And Installation >> EGR Cooler >> Disassembly and Assembly >> Assembly

Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2018 Nissan Titan XD. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the coolant tubes (2), (5) and (6) into the EGR cooler mounting bracket (1).
    GNSALBIA2120Z-120Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION: Do not reuse the O-rings.
    NOTE: Lubricate the O-rings with a suitable water-based lubricant.

    (3)

    : O-ring

    (4)

    : O-ring

    (A)

    : To intake manifold

    (B)

    : To EGR valve

    (C)

    : To EGR cooler

  2. Install the EGR cooler (3), EGR cooler mounting straps (2), and bolts (A) onto the EGR mounting bracket (1).
    GNSALBIA2119Z-119Courtesy of NISSAN NORTH AMERICA, INC.
  3. Install the EGR valve onto the EGR cooler and tighten the bolts in the sequence shown.
    GNSALBIA2130Z-130Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION: Do not reuse the gasket or O-rings.

    Step 1

    : 13 N.m (1.3 kg-m, 10 ft-lb)

    Step 2

    : 26 N.m (2.7 kg-m, 19 ft-lb)

  4. Install the EGR intake air connection jumper tube (5) into the EGR cooler outlet.
    GNSALBIA2117Z-117Courtesy of NISSAN NORTH AMERICA, INC.
  5. Install O-rings onto each end of the EGR coolant return (1) and supply lines (3).
  6. Install the EGR cooler return and supply lines and the bolts (A) into the EGR cooler.
    CAUTION: Do not reuse the O-rings.
    NOTE: Lubricate O-rings (2) and (4) with a suitable water-based lubricant.