Removal and Installation: Installation

WARNING: This page is about a different car, the 2018 Nissan Titan XD. However, it is still accessible from the selected car via links, so may be relevant.

Before installing EGR bypass valve (3) onto air intake connection, install gaskets (1) and (2).

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CAUTION: Do not reuse the EGR bypass valve gaskets.

(4)	: EGR bypass valve gasket
(5)	: EGR bypass tube

Install bolt (A) in the lower left hole of the gasket (1) and EGR bypass valve (2), as shown. Do not tighten the bolt and leave a gap to allow the exhaust transfer tube flange to be slid into place.

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CAUTION: Do not reuse the gasket.
Slide the exhaust transfer tube (1) over the installed bolt (B) and install the remaining bolts (A).

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Tighten EGR bypass valve bolts in the following sequence.

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EGR bypass valve bolts

: 18 N.m (1.8 kg-m, 13 ft-lb)

Install the coolant tube (2) into the exhaust bypass valve.

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CAUTION: Do not reuse the O-rings (1).

NOTE: Lubricate the O-ring with a suitable water-based lubricant.
Install a new gasket (2) into the air intake connection (1).

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CAUTION: Do not reuse gasket.

NOTE: Be sure gaskets are in place and properly seated.
Install the air intake connection (2) onto the intake manifold (1) and tighten bolts (A).

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NOTE: Be sure the coolant tube is aligned and installs into the intake manifold.

Tighten air intake connection bolts in the sequence shown to the specified torque.

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Air intake connection bolts

: 18 N.m (1.8 kg-m, 13 ft-lb)

Installation of the remaining components is in the reverse order of removal.
NOTE: Operate the engine and check for leaks.