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Exploded View - Transmission Housing

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Fig 1: Identifying Transmission Housing Replacement Components
G05953374Courtesy of AMERICAN HONDA MOTOR CO., INC.
NOTE: Place the clutch housing on two pieces of wood that are thick enough to keep the mainshaft from hitting the workbench.
  1. Remove the release bearing and the release fork (see TRANSMISSION SIDE ).
  2. Remove the set screws (A), the 12 mm washers (B), the springs (C), the steel balls (D), and the back-up light switch (E).
    Fig 2: Identifying Set Screws, Washers, Springs, Steel Balls & Back-Up Light Switch
    G05953375Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Remove the change lever assembly (A) and the 8x10 mm dowel pins (B).
    Fig 3: Identifying Change Lever Assembly & Dowel Pins
    G05953376Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Remove the drain plug (A), the filler plug (B), the sealing washers (C), the output shaft (countershaft) speed sensor (D), and the O-ring (E).
    Fig 4: Identifying Drain Plug, Filler Plug, Sealing Washers, Output Shaft (Countershaft) Speed Sensor & O-Ring
    G05953377Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Remove the 8 mm flange bolts (A) and transmission hanger (B) in a crisscross pattern in several steps.
    Fig 5: Identifying Flange Bolts & Transmission Hanger
    G05953378Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Remove the 32 mm sealing screw (A).
    Fig 6: Identifying Sealing Screw, Snap Ring, Dowel Pins & Transmission Housing
    G05953379Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Expand the 52 mm snap ring (B) on the countershaft ball bearing, and remove it from the groove using a pair of snap ring pliers.
  8. Remove the transmission housing (C) and 14x20 mm dowel pins (D).
  9. Remove the reverse idler gear (A) and the reverse gear shaft (B).
    Fig 7: Identifying Reverse Idler Gear & Reverse Gear Shaft
    G05953380Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Remove the reverse shift fork.
    Fig 8: Identifying Reverse Shift Fork Bolts
    G05953381Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Remove the reverse lock cam.
    Fig 9: Identifying Reverse Lock Cam Bolts
    G05953382Courtesy of AMERICAN HONDA MOTOR CO., INC.
  12. Apply tape to the mainshaft splines to protect the seal, then remove the mainshaft assembly (A) and the countershaft assembly (B) with the shift fork assembly (C) from the clutch housing (D).
    Fig 10: Identifying Mainshaft Assembly, Countershaft Assembly, Shift Fork Assembly & Clutch Housing
    G05953383Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Remove the 8 mm special bolt (E) and the 8 mm spring washer (F).
  14. Remove the 36 mm spring washer (G) and the 26 mm washer (H).
  15. Remove the differential assembly (A) and the magnet (B).
    Fig 11: Identifying Differential Assembly & Magnet
    G05953384Courtesy of AMERICAN HONDA MOTOR CO., INC.
  16. Remove the oil gutter plate (A), the oil guide plate M, and the 72 mm shim (B).
    Fig 12: Identifying Oil Gutter Plate, Oil Guide Plate & Shim
    G05953385Courtesy of AMERICAN HONDA MOTOR CO., INC.