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Mainshaft Inspection

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  1. Inspect the gear and bearing surfaces for wear and damage, then measure the mainshaft at points A, B, C, D and E. If any part of the mainshaft is less than the service limit (except E), replace it.

    Standard: 

    A (Ball bearing contact area): 

    25.987-26.000 mm (1.0231-1.0236 in.) 

    B (Distance collar contact area): 

    28.992-29.005 mm (1.1414-1.1419 in.) 

    C (Needle bearing contact area): 

    34.984-35.000 mm (1.3773-1.3780 in.) 

    D (Ball bearing contact area): 

    25.977-25.990 mm (1.0227-1.0232 in.) 

    E (Pilot bearing contact area): 

    14.870-14.890 mm (0.5854-0.5862 in.) 

    Service Limit: 

    A: 25.93 mm (1.020 in.) 

    B: 28.93 mm (1.139 in.) 

    C: 34.93 mm (1.375 in.) 

    D: 25.92 mm (1.020 in.) 

    Fig 1: Identifying Mainshaft Inspection Area
    G05953408Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Inspect the runout by supporting both ends of the mainshaft on V-blocks. Rotate the mainshaft two complete revolutions when measuring the runout. If the runout is more than the service limit, replace the mainshaft.

    Standard: 0.02 mm (0.001 in.) max. 

    Service Limit: 0.05 mm (0.002 in.) 

    Fig 2: Measuring Mainshaft
    G05953409Courtesy of AMERICAN HONDA MOTOR CO., INC.